Removal and installation of the water pump

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Water pumps





1 - body; 2 - impeller; 3 - toothed pulley; 4 - pulley; 5 – a cover of a gear belt; 6 - seal; 7 - pump shaft; 8 - branch pipe


1. Disconnect the ground wire and drain the coolant.

OHV engine and diesel engine 1.6 dm3





2. Loosen the tension of the drive V-belt, remove the belt and unscrew the bolts securing the pump pulley (the bolts of the water pump pulley on the OHV engine are indicated by arrows).



3. Remove the water hose and heater hose from the pump (the water pump mounting bolts on the OHV engine are indicated by arrows).


CVH engine and diesel engine 1.8 in.3



4. Loosen toothed belt tension.



5. Diesel engine. Unscrew the cooling system fitting and the thermostat housing on the cylinder head (1 - bolts for fastening the fitting, 2 - bolts for fastening the thermostat housing) and remove the connecting tube and gaskets.

6. Remove air filter.

7. Remove the front beam of the engine, having previously hooked the engine with a lifting device.

8. On the OHV engine and on the diesel engine, unscrew the 3 pump mounting bolts, and on the CVH engine, 4 bolts and remove the pump.

9. Installation is made in sequence, return to removal.

Adjusting and adjusting bolts of the generator of the engine OHV





1, 2 - bolts



OHV Engine Belt Tension Check





Belt deflection (indicated by arrows) should be no more than 10 mm.







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