Diesel car engine Ford Escort 4


Engines with a displacement of 1.6 and 1.8 dm3 have the same design and differ in size, as well as in the drives of the gas distribution system and the high pressure fuel pump.

View of the engine compartment and specifications
View of the engine compartment and specifications
Engine compartment with diesel engine 1 - right stand; 2 - battery; 3 - air filter cover; 4 - air filter housing; 5 - heater air intake; 6 - heated air intake; 7 -...

Cylinder Head — Specifications
Cylinder Head — Specifications
The cylinder head is cast iron and features plug-in valve seats and swirl combustion chambers. The camshaft bearing seats are made directly in the material of the...

Engine Block — Specifications
Engine Block — Specifications
The cast iron cylinder block has cylinders and crankshaft bearing housings molded directly into its material. Contains five crankshaft main bearing seats. Between...

Crank Mechanism — Specifications
Crank Mechanism — Specifications
Crankshaft The crankshaft is made of cast iron along with eight counterweights and is supported by five main bearings. Diameter of main journals Engine 1.6 dm 3 : -...

Gas distribution system — specifications
Gas distribution system — specifications
The main element of the gas distribution system is the camshaft located in the cylinder head and driven by a toothed belt from the crankshaft. Valve timing (measured at...

Fuel System — Specifications
Fuel System — Specifications
High pressure fuel pump type Bosch or CAV Roto Diesel. Fuel tank The fuel tank, stamped from steel sheet, is located under the rear seat of the car. Capacity: 40 dm³....

Lubrication system — specifications
Lubrication system — specifications
The gear oil pump with built-in pressure relief valve is mounted at the front of the engine block and is driven by the engine crankshaft. Oil pump Oil pressure generated...

Cooling System — Specifications
Cooling System — Specifications
Coolant Coolant replacement once every two years The ratio of Ford concentrate and water for the preparation of coolant operating at temperatures down to minus 30°C 50/...

Tightening torques for threaded connections
Tightening torques for threaded connections
Bolts of fastening of a head of the block of cylinders (every time new bolts): - Stage 1 20 – 30 Nm – stage 2 76 - 92 Nm – Stage 3 wait 2 minutes – stage 4 tighten by...

Working principle of diesel engine
Working principle of diesel engine
Vortex chamber 1 - nozzle; 2 - glow plug; 3 - vortex chamber; 4 - channel; 5 - piston When the diesel engine is running, fresh air, having passed through the filter, is...

Engine adjustment
Engine adjustment
Checking and adjusting valve clearance Examination 1. Checking and adjusting valve clearances should be done on a cold engine. To adjust the valve clearance, shims with...

Removal and installation of a toothed belt (engine 1.6 l)
Removal and installation of a toothed belt (engine 1.6 l)
Timing gear drive 1 - clamp; 2 – a cover of a gear belt; 3 - camshaft pulley; 4 - tension roller; 5 - back cover; 6 - toothed belt; 7 - high pressure pump drive gear; 8...

Removal and installation of a toothed belt (engine 1.8 l)
Removal and installation of a toothed belt (engine 1.8 l)
The 1.8 dm 3 engine has two toothed belts. To remove the timing belt for the camshaft drive, you must first remove the timing belt for the high pressure fuel pump drive....

Removing the cylinder head
Removing the cylinder head
Cylinder head 1 - vortex combustion chamber; 2 – laying of a head of the block of cylinders; 3 - bracket with an eye for lifting the engine; 4 - oil pressure sensor; 5 –...

Cylinder head repair
Cylinder head repair
Disassembly 1. Remove intake and exhaust manifolds. 2. Unscrew the two brackets with holes for lifting the engine and the oil pressure sensor from the cylinder head. 3....

Installing the cylinder head and adjusting the valve timing
Installing the cylinder head and adjusting the valve timing
Gas distribution system 1 – a gear belt of a drive of system of gas distribution; 2 - crankshaft pulley; 3 - a pulley of an intermediate shaft; 4 – the tension device of...

1.6 liter engine disassembly
1.6 liter engine disassembly
Engine block 1 – block of cylinders of the engine; 2 – back cover; 3 - sealing ring; 4 - oil drain plug; 5 - oil pan gasket; 6 - oil pan; 7 – a plug of a technological...

Checking engine parts 1.6 liters
Checking engine parts 1.6 liters
Crank mechanism 1 - crankshaft; 2 - intermediate shaft; 3 – liners of main bearings of a cranked shaft; 4 - thrust half rings of the crankshaft; 5 - pulley; 6 - caps of...

1.6 liter engine assembly
1.6 liter engine assembly
Identification symbols and labels for the correct position of the piston and connecting rod 1 - designation of the piston diameter; 2 - designation of the direction of...

Differences in the assembly of the engine with a displacement of 1.8 liters
Differences in the assembly of the engine with a displacement of 1.8 liters
After installing the flywheel, install the vibration damper. Since the high pressure fuel pump is driven by a separate toothed belt from the crankshaft, the high...




Escort 5 
Escort 4 
Escort 3