Gearshift mechanism of a five-speed manual transmission

Gear shift mechanism

Withdrawal

1. Engage reverse gear.

2. Unscrew the handle from the gear lever and remove the cover.

3. Raise the vehicle and secure it on stands.

4. Loosen the bolts securing the front of the muffler, remove the rear of the muffler from the suspension and move it to the side.



5. Remove the heat shield under the shift lever (1 - bolts for fastening the front part of the muffler, 2 - bolts for fastening the heat shield.


6. Loosen the clamp bolt at the end of the shift link and remove the link from the selector shaft by sliding it away from the gearbox.



7. Unscrew the bolt securing the stabilizer to the gearbox 1 - washer, 2 - bushing).

8. From the bottom of the car, unscrew the bolts securing the gear lever housing from the floor.

9. Unscrew the 3 screws securing the springs of the rod guide bushing elements on both sides of the housing and from below. Remove springs and locking pin.

10. Unscrew the 4 bolts securing the housing cover and stabilizer bracket.

11. Remove the gearshift lever with cover from the housing.

12. Remove the retaining ring, elastic rubber element, gasket from the gear lever and remove the lever.

Assembly and installation

Assembly and installation of the gearshift mechanism is carried out in the reverse order of removal.

Adjustment

1. Engage 4th gear.

2. Raise the vehicle and secure it on stands.

3. Remove rear muffler from suspension.

4. Remove the heat shield under the shift lever.

5. Loosen the gearshift linkage pinch bolt and remove the linkage from the gearbox.




6. Insert the rod into the gearshift rod on the gearbox and, turning it in both directions, determine the middle position.

7. In the middle position found, turn the stem left and right to determine the middle position in a perpendicular plane and push the gear shift shaft onto the stem.

8. Set the gearshift lever inside the vehicle to the 4th gear position.

9. Using a pin with a diameter of 3.5 mm, fix the gear lever by inserting it into the hole at the bottom of the gear selector box. The locking pin must only be inserted from the left.

10. Tighten the shift rod with the clamping bolt.

11. Remove the pin and check for ease of shifting.

12. Install heat shield and hook muffler.

13. Lower the car.