The input shaft is made as a single block of gears (except 5th gear), the secondary shaft is completely collapsible.
Thanks to the installation of two special diaphragm spring washers, one of which abuts against the outer ring of the differential bearing, it is not necessary to adjust the preload of the differential bearings.
The gearbox housing is filled with long life grease and does not have an oil drain hole.
Checking the oil level every 20,000 km of the car. The oil level should be at the level of the oil filler hole, or lower by no more than 10 mm.
Oil used | SAE 80 FORD specification SQ-M2C-9008A (EP 80) |
crankcase capacity | 2.8 in.3 for a 4-speed gearbox and 3.1 in. |
Lubrication of mating surfaces of gears and conical surfaces of synchronizers | molybdenum disulfide FORD SMIC-4504-A |
Mounting parts 5th gear | grease FORD ESEA-MIC-1914-A |
Shift rod seal | sealing paste FORD S-M4G-4645-AA (AB) |
The shafts are fastened in the gearbox housing with spring retaining rings.
The thickness of the retaining rings on the secondary shaft: | |
- synchronizer 1 and 2 gears | 1.52; 1.55; 1.58; 1.61; 1.64 mm |
- 5th gear synchronizer | 1.48; 1.53; 1.58mm |
– ball bearings | 1.89; 1.97; 2.04 mm |
The thickness of the retaining rings on the input shaft: | |
– ball bearings | 1.89; 1.97; 2.04 mm |
- 5th gear drive gear | 1.65; 1.70; 1.75mm |
Speedometer Drive: | |
- gear transmission | 20 teeth for 145SR13 tires and 19 teeth for other tires |
- worm-gear | 21 teeth |
Gear ratios of a four-speed gearbox
Engines: 1.1; 1.3, 1.4 and 1.6 dm3: | |
- 1 gear | 3,583 |
– 2 gear | 2,041 |
- 3rd gear | 1,351 |
- 4th gear | 0,950 |
- reverse | 3,62 |
- gear ratio of the main gear: | |
engine 1.1 dm3 | 4,064 |
engines 1.3 and 1.4 dm3 | 3.844 or 4.064 |
Engines: 1.6 and 1.8 dm3: | |
- 1 gear | 3,15 |
– 2 gear | 1,91 |
- 3rd gear | 1,28 |
- 4th gear | 0,95 |
- reverse | 3,62 |
- gear ratio of the main gear: | |
engine: 1.6 dm3 and XR3 | 4.064 or 3.844 |
engine: 1.8 dm3 | 3,584 |
Engine OHV 1.1 in.3: | |
- 1 gear | 3,58 |
– 2 gear | 2,04 |
- 3rd gear | 1,30 |
- 4th gear | 0,88 |
- reverse | 3,77 |
- gear ratio of the main gear | 3,58 |
Gear ratios of the five-speed gearbox
Engines: 1.1; 1.3 and 1.4 dm3: | |
- 1 gear | 3,583 |
– 2 gear | 2,041 |
- 3rd gear | 1,351 |
- 4th gear | 0,950 |
– 5th gear | 0,760 |
- reverse | 3,62 |
Engines: 1.6 and 1.8 dm3: | |
- 1 gear | 3,15 |
– 2 gear | 1,91 |
- 3rd gear | 1,28 |
- 4th gear | 0,95 |
– 5th gear | 0,760 |
- reverse | 3,62 |
Tightening torques
Crankcase connection bolts | 21 - 27 Nm |
Cover bolts | 12 - 14.5 Nm |
Bolts of fastening of a cover of the fifth transfer | 12 – 14 Nm |
Bolts of fastening of a conducted gear wheel of the main transfer to a differential box | 98 - 128 Nm |
Flange mounting on the selector axis | 17 – 20 Nm |
Oil filler plug | 23 – 30 Nm |
Bolts of fastening of a transmission to the engine | 35 – 45 Nm |
Bolts of fastening of a transmission to an arm | 80 – 100 Nm |
Bolt of fastening of the stabilizer to a transmission | 50 – 60 Nm |
Stem lock nut | 20 – 35 Nm |
Bolt of an axis of a rod of 5th transfer | 12 – 15 Nm |
5th gear selector plate to crankcase | 28 – 35 Nm |
Fastening the gear lever to the floor of the body | 6 – 8 Nm |
Reversing light switch | 16 – 20 Nm |
shift lever cover | 2 Nm |
Gear Lever Mount | 18 - 23 Nm |
Stem lock mount | 12 – 15 Nm |
starter mount | 35 – 45 Nm |
Attaching the ball joint to the steering knuckle | 75 – 85 Nm |
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