Diesel engines (since 1992) of the car Ford Escort 5

Fuel pump adjustment
Checking idle speed and fast idle speed With the engine warmed up to normal operating temperature, check if the thermal probe cable on the fuel pump side has a gap of 2...

Idle speed adjustment
Install a 4mm thick plate between the boost lever on the fuel pump and the minimum dose adjustment bolt (arrow in fig. 2E.44). turn the lever "STOP" clockwise until such...

Fuel pump
Withdrawal Disconnect the ground wire from the battery and protect the battery from flooding it with fuel. Remove the alternator drive belt. Remove the A/C compressor...

Turbocharger
Withdrawal Disconnect the ground wire from the battery. Raise the vehicle and unscrew the three nuts securing the front exhaust pipe to the turbocharger flange....

FORD EDC Electronic Engine Control
Electronic control device Electronic control device located in the engine compartment above the right front wheel (near the expansion tank of the cooling system),...

Exhaust system
In the exhaust system of some versions of Escort vehicles equipped with diesel engines, an exhaust gas catalyst is used. The exhaust systems of these versions are...

Fuel heater
Withdrawal Disconnect the ground wire from the battery. Disconnect the fuel heater electrical connector. Disconnect the fuel supply and return lines. Unscrew the two...

Fuel filter
Withdrawal Disconnect the ground wire from the battery. Place a container under the filter to collect the escaping fuel. Hold the fuel filter and unscrew the bolt (5....

Bleeding air from the fuel system
Always remove air from the fuel system after carrying out operations related to its opening (disconnecting fuel lines, unscrewing the fuel filter, etc.), as well as in...

Fuel pump cable adjustment
Acceleration Lever Cable Adjustment Fully depress the accelerator pedal and check if the accelerator lever is (1, fig. 2E.52) fuel pump in the extreme position...

The design and operation of the FORD EDC electronic engine control
Electronic engine control Ford EDC regulates the injection timing of the engine in different operating conditions. and also controls exhaust gas recirculation to limit...

FORD EDC Electronic Engine Control Power Supply
The main power supply of the electronic control circuit is protected by a fuse (up to model 1994 fuse #27 - 15A. from model 1995 fuse #16 - 20A), located in the fuse and...

Sensors
In the engine control loop, two types of sensors are distinguished, active and passive, which differ in the principle of operation. Active sensors do not require an...

Executive devices
Solenoid vacuum valve Opening this valve, controlled by an electronic control device, allows the connection of the vacuum servomotor to the vacuum pump. The diaphragm...

Turbocharger — removal and installation
Withdrawal Disconnect the ground wire from the battery. Disconnect the air supply line between the air filter and turbocharger. Remove the fuel filter bracket bolts and...

Air radiator
Withdrawal Disconnect the ground wire from the battery. Unscrew a collar and take an air line between an inlet collector and an air radiator. Unscrew the clamps and...

Exhaust Gas Recirculation System
The exhaust gas recirculation system reduces the emission of highly toxic nitrogen oxides. The supply of part of the exhaust gases together with air into the engine...

Exhaust gas recirculation valve
Withdrawal Disconnect the ground wire from the battery. Disconnect the vacuum line from the EGR valve. Remove the bolts securing the EGR valve to the intake manifold....

Vacuum control valve for Bosch fuel pump 1.8 D engine
Withdrawal Disconnect the ground wire from the battery. Disconnect the two vacuum lines from the vacuum control valve and identify which one is the inlet line (from the...