Gasoline car engines Ford Escort 5

Technical specifications
HSC and Endura-E engines Cylinder head The maximum allowable flatness of the lower surface of the cylinder head is 0.15 mm Valve seat angle (inlet and outlet) - 45°...

Removing the engine with gearbox
This chapter contains operations for removing the engine together with the gearbox from the car, and operations for overhauling the cylinder head, cylinder block and...

Engine removal and installation (HCS and Endura-E engines)
Attention. The following is a description of removing the engine without the gearbox. Withdrawal On engines with a fuel injection system, depressurize the fuel system....

Removal and installation of CVH and PTE engines
Attention. This chapter describes the removal of the engine together with the gearbox Withdrawal On engines with a fuel injection system, depressurize the fuel system....

Removal and installation of Zetec and Zetec-E engines
Attention. This section shows the removal and installation of the engine together with the gearbox. Withdrawal Park the vehicle on a level surface and loosen the front...

Engine repair
If possible, install the engine on a stand. If not, install in such a way that the engine cannot be damaged by loosening nuts and bolts that are too tight. Cleanliness...

Removing the cylinder head
Remove the cylinder head as described in part A, B or C of this chapter. Remove the intake and exhaust manifolds. Then follow the steps according to the type of engine....

Cylinder head assembly
Before assembling the cylinder head, clean it thoroughly. Lubricate the valve stems and guides with clean engine oil. HCS and Endura-E engines Insert the valve into...

Camshaft and hydraulic tappets (HCS and Endura-E engines)
Withdrawal Remove the cylinder head chain, camshaft sprocket and oil pan. Turn the engine over and place it on the surface that mates with the cylinder head. Rotate the...

Pistons and connecting rods
Withdrawal HCS and Endura-E engines Remove the cylinder head and oil pan. Remove the oil pickup pipe and strainer. Temporarily install the crankshaft pulley as follows....

Crankshaft
Withdrawal Attention The crankshaft can only be removed from a removed engine. It is assumed that the gearbox, flywheel or drive plate, chain, cylinder head, oil pan,...

Engine block
Cleaning Before cleaning, remove all external parts from the cylinder block and sensors. On HCS and Endura-E engines, check that the tappets and camshaft are removed...

Main and connecting rod bearings
Even though the main and connecting rod bearings should be replaced when the engine is overhauled, they must be carefully inspected as they can provide valuable...

Engine Assembly Sequence
It is desirable to assemble the engine in the following order: install the head of the ventilation system (CVH and PTE engines) install the camshaft and tappets (HCS and...

Piston rings
Before installing the piston rings, check the gaps in the locks of the rings. To check the ring lock clearance, remove the ring from the piston, insert it into the...

Crankshaft main bearings
Examination When checking, the cylinder block and crankshaft must be clean. Turn the engine over with the crankshaft up. Unscrew bolts of fastening of covers of radical...

Installation of pistons and connecting rods
Attention. On HCS and Endura-E engines, new connecting rod bolts must be used to attach the connecting rod bottom cap. Wipe the half of the connecting rod at the cap and...

Starting the engine after a major overhaul
After installing the engine in the car, check the oil and coolant levels. Remove the spark plugs and turn off the ignition system. Crank the engine with the starter...