Engine code:
Zetec engines:
- engine 1.6 dm3 - L1 E;
- engine I.8 dm3 - RDA, RQB.
Zetec-E engines:
- engine 1.6 dm3 - L1H, L1K;
- engine 1.8 dm3 - RKC
Working volume:
- engine 1.6 in.3 - 1597 cm3;
- engine 1.8 in.3 - 1796 cm3.
Cylinder diameter:
- engine 1.6 dm3 - 76.0 mm;
- engine 1.8 dm3 - 80.6 mm.
piston stroke (all models) - 88.0 mm
Compression ratio:
Zetec engines:
- engine 1.6 dm3 - 10.3:1;
- engine I.8 dm3 - 10.0:1
Zetec-E engines:
- engine 1.6 dm3 - 10.3:1;
- engine 1.8 dm3 - 9.8:1.
The order of operation of cylinders 1-3-4-2 (cylinder #1 drive side).
The direction of rotation of the crankshaft is clockwise (when viewed from the right side of the car)
Cylinder head:
Hydraulic tappet bore inner diameter: 28.395-28.425mm
Camshafts:
Diameter of a neck of the bearing of a camshaft - 25,960-25,980 mm
Camshaft bearing clearance - 0.020 - 0.070 mm
Camshaft play - 0.080-0.220 mm.
Lubrication:
Oil pressure at idle speed - 1.30-2.50 bar.
Tightening torques
Bolts of fastening of a head of the block of cylinders: | |
- Stage 1 | 2 Nm |
- Stage 2 | 7 Nm |
Camshaft timing belt pulley | 68 Nm |
Camshaft bearing cap bolts: | |
- Stage 1 | 10 Nm |
- Stage 2 | 19 Nm |
Bolts of fastening of a head of the block of cylinders: | |
- Stage 1 | 25 Nm |
- Stage 2 | 45 Nm |
- Stage 3 | tighten by 105° |
Bolts of fastening of a cover of a gear belt | |
- Top cover to middle | 4 Nm; |
— Cover to the block of cylinders | 7 Nm |
— Racks to the block of cylinders | 10 Nm |
Timing belt tensioner bolt | 38 Nm |
Shield of the mechanism of a tension of a gear belt of a drive | 10 Nm |
Timing belt tensioner spring pin | 10 Nm |
Toothed belt guide bolts | 38 Nm |
Water pump pulley bolts | 10 Nm |
Auxiliary intermediate gear of the drive belt | 48 Nm |
Bolts of fastening of the generator to the block of cylinders | 47 Nm |
Cylinder head base plates: | |
Torx screws securing the front plate to the suspension of the installation of the air conditioning compressor / power steering pump and cylinder head | 47 Nm. |
Rear plate to the generator installation suspension and cylinder head bolts | 47 Nm. |
Front engine lifting eye screw | 16 Nm |
Exhaust manifold heat shield bolts: | |
- Shield / cylinder block | 7 Nm |
- Shield / dipstick tube for measuring the oil level | 10 Nm |
- Shield / coolant pipe | 23 Nm |
crankshaft pulley bolt | 115 Nm |
Oil pump to cylinder block | 10 Nm |
Ventilation hose fixing screws | 10 Nm |
Oil receiver tube | 19 Nm |
Oil filter - adapter | 22 Nm |
Oil pressure sensor | 27 Nm |
Oil pan bolts | 21 Nm |
Water pump mounting bolts | 10 Nm |
Flywheel bolts / drive plates | 110 Nm |
Left crankshaft oil seal bolts | 22 Nm |
Engine / gearbox settings: | |
Right block of installation to the block of cylinders | 90 Nm |
Right installation latch | 70 Nm |
Right block to the body | 85 Nm |
Left rear installation to gearbox | 50 Nm |
Left rear installation | 68 Nm |
Left front installation | 68 Nm |
Left front latch | 49 Nm |
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