Name | Specification |
Rack outer panel «IN» | |
Rack Reinforcement Panel «IN» | |
Rack inner panel «IN» |
Withdrawal
1. General notes:
- Remove the following items: doors, bottom trim panel and pillar trim «IN», roof lining, front seat, striker, door seal and seat belt.
- Move flooring and electrical wiring away from work area.
- Pay attention to the clipping of the replacement part.
2. Rack outer panel «IN»
- Cut.
3. Rack reinforcement panel «IN»
- 1. Cut
- 2. To remove, heat the area using a hot air gun (foam filled area).
4. Rack inner panel «IN»
- Cut.
5. Rack inner panel «IN»
- Mill out the spot welds.
Installation
1. Rack inner panel «IN»
- 1. Make a continuous weld along the cut edge - MIG technology.
- 2. Perform a puddling weld.
2. Rack inner panel «IN»
- Perform a puddling weld.
3.
NOTE: Before applying the body sealant, lift the strut outer panel «B» and measure the width of the gap.
Rack Reinforcement Panel «IN».
- 1. Apply body sealant to the connection area and install the NVH element.
- 2. Apply body sealant around the sides and in connection with the strut reinforcement «IN» according to the width of the gap.
- 3. After welding in the rack area «IN» Apply body sealant from the inside only.
4. Rack reinforcement panel «IN».
- 1. Make a continuous weld along the cut edge - MIG technology.
- 2. Perform a puddling weld.
5. Rack outer panel «IN».
- 1. On the cut edge, spot weld the backing strip and MIG weld.
- 2. Perform a puddling weld.
- 3. Perform continuous MIG welding.
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