Name | Specification |
Rack outer panel «A» | |
Seal mounting panel | |
Rack Reinforcement Panel «A» | |
Rack inner panel «A» | |
Apron panel reinforcement |
Withdrawal
1. General notes:
- Remove the fender, door, hood front panel, windshield and instrument panel trim before starting repairs.
- Remove the following: pillar trim panels «A», bottom trim trim panels.
- Move flooring and electrical wiring away from work area.
2. Reinforcement of the apron panel
- Mill out the spot welds.
3. Seal mounting panel
- Cut.
4. Rack «A»
- Place of cut.
5. Area of connection with the windshield of the hood
- Mill to a depth equal to twice the thickness of the panel and fold the tab up.
6. Rack reinforcement panel «A»
- 1. Place of cut.
- 2. To remove, heat the area using a hot air gun (foam filled area).
7. Rack inner panel «A»
- Mill out the spot welds.
Installation
1. Rack inner panel «A»
- Spot weld.
2.
NOTE: Before applying sealant, lift the outer panel of the rack «A» and measure the width of the gap.
Rack connection «A» / bottom rail panels
- 1. Install the NVH element carrier plate.
- 2. Apply sealant around the entire edge of the carrier plate according to the width of the gap.
3. Rack reinforcement «A»
- 1. Make a continuous weld to the roof beam along the cut edge - MIG technology.
- 2. Perform a puddling weld.
4. Rack «A»
- 1. On the cut edge, spot weld the backing strip and MIG weld.
- 2. Perform a puddling weld.
- 3. Perform continuous MIG welding.
5. Rack outer panel «A»
- 1. Bend the tab up.
- 2. Perform a puddling weld.
6. Seal mounting panel
- 1. Perform continuous MIG welding.
- 2. Perform a puddling weld.
7. Apron panel reinforcement
- Perform a puddling weld.
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