Inspection and testing of the brake system 1. Check the validity of the customer's complaint, for which the system should be used. 2. Visually inspect for obvious signs of mechanical damage. Mechanical factors...
Table of signs of a malfunction of the brake system State Possible Causes Action • Pull or shift when braking •Brake pads •CHECK the brake pads. See Section 206-02 / 206-03 / 206-04 for more information. REPAIR or INSTALL...
Pinpoint brake tests PINPOINT TEST A: VEHICLE DRIVE OR DISPLACEMENT DURING BRAKING STATES DETAILS/RESULTS/ACTIONS A1: VEHICLE ROAD TEST 1 Road test the vehicle and apply the brake pedal. •...
Checks of elements of the brake system Vacuum brake booster 1. Inspect all hoses and connections. All unused connectors of the vacuum system must be closed with plugs. Hoses and their connections must be...
Removal of air from the brake system Vehicles with anti-lock brakes 1. Disconnect a wire of weight from the accumulator. See Section 414-01 for more information. All cars WARNING: Brake fluid contains...
Removal of air from the brake system under pressure WARNING: Brake fluid contains polyglycerol esters and polyglycerol. Avoid contact with eyes. Wash your hands thoroughly after handling brake fluid. If brake fluid gets...
Checking the brake system for leaks Examination 1. NOTE: Brake fluid is water soluble and it is possible that all signs of a fluid leak have been washed away if the vehicle has been exposed to rain or...
Checking brake disc runout Special tool Stand for dial indicator 100-D002 (D78P-4201-B) Examination 1. Loosen wheel nuts. 2. Raise and support the vehicle. See Section 100-02 for more information....
Drum Brake Specifications Lubricants, fluids, sealants and adhesives Position Specification Silicone dielectric grease ESA-M1C171-A Brake Fluid Super DOT 4 ESD-M6C57-A Adhesive and sealant for...
Brake drum — removal and installation Withdrawal All cars CAUTION: The brake drum removal provided in this procedure is intended to gain access to the brake system components, not to install a new brake...
Brake pads — removal and installation Name Specification Silicone dielectric grease ESA-M1C171-A Withdrawal All cars 1. Remove the parking brake lever boot. 1.Remove the boot clip. 2.Remove the case. 2....
Wheel cylinder — removal and installation Withdrawal All cars WARNING: If brake fluid comes into contact with the paintwork, the affected area must be washed immediately with cold water. 1. Release the parking...
Brake shield — removal and installation Withdrawal 1. Remove the brake pads. For more information, refer to the chapter Brake pads available in this section. 2. Remove the brake cylinder. For more information,...
Front Disc Brake Specifications Lubricants, fluids, sealants and adhesives Specification Silicone dielectric grease ESA-M1C171-A Brake Fluid Super DOT 4 ESD-M6C57-A Grease for floating disc brake...
Description of front disc brake Pos. Spare Part No Name 1 - Rounded fist 2 - wheel hub 3 - Disk 4 - Retainer 5 - Nut of fastening of a nave of a wheel 6 - Brake shoe 7 - brake caliper
Brake pads front disc brake Special tool Front Caliper Piston Retractor 206-005 (12-014) Withdrawal WARNING: If brake fluid comes into contact with the paintwork, the affected area must be washed...
Brake caliper front disc brake General equipment: Brake hose clamp. Withdrawal WARNING: If brake fluid comes into contact with the paintwork, the affected area must be washed immediately with cold...
Brake Disc Front Disc Brake Withdrawal 1. Loosen wheel nuts. 2. Raise and support the vehicle. See Section 100-02 for more information. 3. Remove the wheel. 4. Disconnect the outer brake shoe...
Brake Disc Front Disc Brake — Duratec ST 2.0 L Withdrawal 1. Remove the wheel and tire assembly. Refer to Section 204-04 for more information. 2. Disconnect the brake hose from the suspension strut. 3. CAUTION: Hang...
Dismantling the front disc brake caliper Disassembly 1. Remove the caliper. For more information, see the Caliper - Front Brakes chapter. available in this section. 2. CAUTION: To prevent damage to the caliper...
Rear Disc Brake Specifications Lubricants, fluids, sealants and adhesives Specification Silicone dielectric grease ESA-M1C171-A Brake Fluid Super DOT 4 ESD-M6C57-A Grease for moving disc brake...
Description of rear disc brake Pos. Spare Part No Name 1 - Trailing arm and fist 2 - Shield 3 - wheel axle 4 - brake caliper 5 - clamp 6 - Grease cap 7 - Wheel bearing holder 8 - Disk 9 - wheel hub
Brake caliper rear disc brake Special tool Rear Caliper Piston Retractor 206-012 (12-006) General equipment: Brake hose clamp. Withdrawal 1. WARNING: If brake fluid comes into contact with the...
Brake pads rear disc brake Special tool Rear Caliper Piston Retractor 206-012 (12-006) Withdrawal 1. Loosen wheel nuts. 2. Raise and support the vehicle. See Section 100-02 for more information....
Brake Disc Rear Disc Brake Withdrawal 1. Release the parking brake. 2. Remove the wheel. See Section 204-04 for more information. 3. Disconnect the parking cable cable from the brake caliper....
Rear disc brake plate shield Withdrawal All cars 1. Remove the wheel hub. See Section 204-02 for more information. Vehicles with anti-lock brakes 2. Disconnect the rear wheel speed sensor. All cars...
Inspection and testing of the parking brake 1. Check the customer's complaint by applying the parking brake system. 2. Perform a visual check for obvious signs of mechanical and electrical damage. Visual...
Parking brake pinpoint tests PINPOINT TEST A: PARK BRAKE CANNOT BE APPLIED STATES DETAILS/RESULTS/ACTIONS A1: CHECKING REAR PARKING BRAKE CABLE ADJUSTMENT 1 Apply the parking brake lever several...
Parking brake cable adjustment Adjustment All cars 1. Remove the parking brake lever boot. 1.Remove the boot clip. 2.Remove the cover. 2. NOTE: Make sure the rear brakes are cold. Release the parking...
Parking brake lever Withdrawal 1. Release the parking brake. 2. Raise and support the vehicle. See Section 100-02 for more information. 3. Remove the floor console. See Section 501-12 for...
Parking brake cable — removal and installation Name Specification Lubricant ESE-M99B144-B Withdrawal All cars 1. Remove the floor console. Refer to Section 501-12 for more information. 2. Release the parking brake....