Steering Specifications Lubricants, fluids, sealants and adhesives Position Specification Power steering fluid WSA-M2C195-A Steering bushing Nominal value, mm Tolerance, mm Bushing next to...
Description and principle of operation of the steering 2.0L variant shown, other variant generally similar Pos. Spare Part No Name 1 Steering wheel 2 Steering column 3 Case 4 Tie Rod 5 Tie rod end 6 Steering gear 7 Hose from...
Steering diagnostics and checks Inspection and verification 1. Check the customer's complaint. 2. Visually inspect for obvious signs of mechanical or electrical damage. Mechanical factors Electrical...
Power Steering System Flush — 1.8L/2.0L/1.4L/1.6L Name Specification Power steering fluid WSA-M2C195-A 1. Disconnect a broad tank of system of cooling from a wheel arch and place aside. 1. Turn out a bolt. 2. Disconnect...
Bleeding air from the power steering system Special tool Adapter for removal of air from the power steering system 211-189 (13-016) Manual vacuum/pressure pump 416-D001 (23-036A) Air removal 1. NOTE: When pouring...
Power steering system purge All cars 1. NOTE: When adding power steering fluid to the power steering reservoir, make sure the power steering fluid is clean. Do not agitate the working fluid before...
Filling the working fluid in the power steering system Special tool Adapter for removal of air from the power steering system 211-189 (13-016) Manual vacuum/pressure pump 416-D001 (23-036A) Fill 1. NOTE: When pouring working...
Power Steering Specifications Lubricants, fluids, sealants and adhesives Position Specification Recommended Power Steering Fluid WSA-M2C195-A WSA-M2C195-A Alternative power steering fluid...
Description of power steering 2.0L Zetec-E variant shown, other variant generally similar Pos. Spare Part No Name 1 - Steering wheel 2 - Steering column 3 - Case 4 - Tie Rod 5 - Tie rod end 6 -...
Power Steering Pump — 1.4L/1.6L (with A/C) Special tool Teflon Seal Expander 211-188 (13-015) Oil Cooling Pipe Puller 307-242 (17-049) Withdrawal 1. Remove the accessory drive belt. See Section 303-05 for more...
Power Steering Pump — 1.4L/1.6L (No A/C) Special tool Teflon Seal Expander 211-188 (13-015) Socket wrench for pipe nipple nut 211-269 (13-024) Withdrawal 1. Remove the accessory drive belt. See Section 303-05...
Power Steering Pump — 1.8L/2.0L Special tool Teflon Seal Expander 211-188 (13-015) Socket wrench for pipe nipple nut 211-269 (13-027) General equipment: Hose clamp. Withdrawal 1. Remove the accessory...
Power Steering Pump — 1.8L Diesel Special tool Teflon Seal Expander 211-188 (13-015) General equipment: Hose clamp. Withdrawal 1. Remove the accessory drive belt. See Section 303-05 for more information....
Power steering pump — Duratec ST 2.0 l Special tool Teflon Seal Expander 211-188 (13-015) Socket wrench for pipe nipple nut 211-269 (13-027) Oil Cooling Pipe Puller 307-242 (17-049) Withdrawal 1. Remove the...
Power Steering Pump Pulley — 1.8L/2.0L Special tool Power steering pump pulley puller 211-198 (13-021) Camshaft pulley installer 303-458 (21-192) Withdrawal 1. Remove the accessory drive belt. See Section...
Power Steering Pump Pulley — 1.4L/1.6L/1.8L Diesel Special tool Power steering pump pulley puller 211-198 (13-021) Camshaft pulley installer 303-458 (21-192) Withdrawal 1. Remove the power steering pump. For more...
Power Steering Working Fluid Cooler Special tool Oil Cooling Pipe Puller 307-242 (17-049) Withdrawal 1. Disconnect the hose from the tank. 1.Disconnect the tank. 2.Disconnect the hose. Let the liquid drain...
Steering gear — removal and installation Special tool Subframe alignment pins 205-316 (15-097A) Ball joint puller 211-020 (13-006) General equipment: Gearbox jack. Withdrawal All cars 1. Center the steering...
Steering gear bushing — removal and installation Special tool Bushing Remover/Installer 205-297 (15-086) Wheel hub installer 204-148 (14-037) Withdrawal 1. Remove the steering gear. For more information, refer to the...
Description of steering column switches Pos. Spare Part No Name 1 Turn signal / headlight switch and headlight signaling switch 2 ignition switch (and key lock actuator, if available) 3 Wiper/Washer Switch
Diagnostics and testing of steering column switches Inspection and verification 1. Check the validity of the customer's complaint by activating the system. 2. Visually inspect for obvious signs of mechanical or electrical...
Steering column switch pinpoint tests PINPOINT TEST A: IGNITION SWITCH DOES NOT WORK STATES DETAILS/RESULTS/ACTIONS A1: CHECK FUSE 8 (30 A) 1 Disconnect Fuse 8 (30A). 2 CHECK. 3 Check fuse 8 (30 A). • Is the...
Ignition switch — removal and installation Withdrawal 1. Disconnect the wire "masses" from the battery. 2. Remove the bottom section of the instrument panel. 1.Remove the screws. 2.Unfasten the clip. 3....
Steering Gear Description Lubricants, fluids, sealants and adhesives Position Specification Loctite® 638 Thread Locking Compound WSK-M2G349-A8 Torque specification Name Nm lb-ft lb-in Tie Rod 80...
Tie rod — removal and installation Special tool Steering rod end socket 211 - 245 (13 - 025) General equipment: Pipe wrench. Name Specification Thread locking compound WSK-M2G349-A8 Withdrawal 1. NOTE:...
Tie rod end — removal and installation Special tool Ball joint puller 211 - 020 (13 - 006) Withdrawal 1. Loosen the nuts on the front wheels. 2. Raise and support the vehicle. See Section 100-02 for more...
Steering gear cover Withdrawal 1. Remove the tie rod end. For more information, refer to the Tie Rod End chapter found in this section. 2. Remove the cover. 1. Remove clips. 2. Disconnect...
Steering wheel — removal and installation Withdrawal 1. Remove the driver's airbag module. See Section 501-20A / 501-20B for more information. 2. Center the steering wheel. Remove the ignition key and lock the...
Steering column — Vehicles built after 03.2002 Withdrawal All cars 1. NOTE: Make sure the front wheels are pointing straight ahead. Center the steering and lock it in this position. 2. Remove the driver's airbag...
Steering column — Vehicles manufactured from 03/2002 Withdrawal 1. NOTE: Make sure the front wheels are pointing straight ahead. Center the steering and lock it in this position. 2. Remove the driver airbag module. Refer...
Steering column — Duratec ST 2.0 l Withdrawal All cars 1. Remove the driver's airbag module. See Section 501-20A / 501-20B for more information. 2. NOTE: Make sure the drive wheels are pointing straight...