Clutch and clutch solenoid coil

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General equipment: Double bearing puller.

NameSpecification
Bolt M6 x 30 mm
Washer

Withdrawal


All cars

1. Remove the accessory drive belt. Refer to Section 303-05 for more information.

2. Disconnect the air conditioning compressor clutch connector (A/C).



CAUTION: Before removing the bolts, support and secure the A/C compressor to prevent stress from being applied to the refrigerant lines.


3. Detach the A/C compressor from the support bracket.



Vehicles with 1.6L engine

CAUTION: Before removing the bolts, support and secure the A/C compressor to prevent stress from being applied to the refrigerant lines.


4. Detach the A/C compressor from the support bracket.



All cars


5. Remove the A/C compressor drive disk.



6. Remove the A/C compressor pulley. Remove shims.



7.
NOTE: Mark the position of the A/C compressor clutch connector in relation to the compressor housing.


Using an appropriate two-point puller, remove the clutch solenoid.



Installation


All cars


NOTE: Do not deform the clutch solenoid by placing it on the A/C compressor bearing surface.


1. Using a suitable M6 x 30mm bolt, suitable washer and A/C compressor drive plate, install the clutch solenoid.



2. Remove the M6 x 30mm bolt, washer and A/C compressor drive plate.
  • Install shims.

3.
NOTE: Install a new A/C compressor pulley circlip.


Install the A/C compressor pulley. Install retaining ring.



4. Install the A/C compressor drive disk.



5. Check the A/C clutch air gap. Refer to Section 412-00 for more information.


Vehicles with 1.6L engine

6. Connect the A/C compressor to the appropriate bracket.



All cars

7. Connect the A/C compressor to the appropriate bracket.



8. Connect the A/C compressor clutch connector.



9. Install the accessory drive belt. Refer to Section 303-05 for more information.







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