Diagnostics and checks (vehicles produced before 07.2001)

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Inspection and verification


1. Check the validity of the customer's complaint.

2. Visually inspect for any obvious mechanical or electrical damage.

Visual Inspection Table


Mechanical factors

Electrical Factors

Drive belt

Fuses.

Refrigerant lines

Wiring harness

Capacitor (fridge)

Stub



3. ELIMINATE any obvious causes of problems found during the visual inspection before performing any further checks.

4. If the problem is still present after visual inspection, REFER to the Symptom Chart and CONTINUE according to the symptom.

Symptom table


State

Possible Causes

Action

• The air conditioning system does not work (heater fan OK)

•Fuse (And)

•Electrical circuit (And).

•Amount of refrigerant.

• Air conditioning compressor clutch

• Double pressure switch

• Air conditioning compressor switch.

• Relay for turning off the air conditioning system at wide open throttle (WOT).

• Air conditioning compressor clutch diode

• RSM

• Heater control module.

• Go to PINPOINT TEST A

•Heater fan, partially/completely not working

•Fuse (And)

•Electrical circuit (And).

•Heater fan

• Heater fan switch.

• Resistor with variable resistance of the electric motor of the fan of a heater.

• Go to PINPOINT TEST B

•Heater fan runs continuously

• Heater fan switch.

•Electrical circuit (And).

• Go to PINPOINT TEST C

• Incorrect operation of the air recirculation damper

•Electrical circuit (And).

• Air recirculation damper

• Electric motor for positioning the air recirculation damper.

• Heater control module.

• Go to PINPOINT TEST D








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