Automatic transmission specifications Lubricants, fluids, sealants and adhesives Position Specification Transmission fluid for automatic transmission WSS-M2C202-B Sealant for threaded connections...
Electromagnetic control of synchronized gear shifting Switching control When a switch is performed, certain elements are released while others are put into operation. Ideally, this process occurs simultaneously...
Diagnostics and checks of an automatic transmission Diagnostic strategy Troubleshooting for an electronically controlled automatic transaxle has been simplified with a proven diagnostic technique. One of the most...
Tables of diagnostic trouble codes Five digit DTC element Name State Symptom Actions P0705 TR sensor. TR circuit malfunction TR chains, incorrect curve shape in TR_D is indicated. Condition due to short...
The location of the contacts of the gearbox connectors Location of the transmission solenoid in the block with the drive axle Position Name 1 SSA 2 SSB 3 SSC 4 SSD 5 SSE 6 PCA Internal connectors of the electrical wiring of...
Pinpoint tests — car equipped with OSC Special tool Automotive tester 73III 105-R0057 or equivalent World Diagnostic System (WDS) 418 - F224 or equivalent scan tool Manometer assembly 307-004 (T57L-77820-A)...
Special screening procedures Special tool Air Pressure Test Panel and Gasket 307-412 Pressure gauge 307-132 (17-014) Special tests have been developed to assist the technician in diagnosing the...
Inspection for leaks Special tool Ultraviolet Light Diagnostic Kit (12V) 12-Volt Master UV Diagnostic Inspection Kit 164-R0756 or equivalent CAUTION: Do not attempt to stop fluid leaks by...
Symptom Diagnostics Special tool Ultraviolet Light Diagnostic Kit (12V) 12-Volt Master UV Diagnostic Inspection Kit 164-R0756 or equivalent Automotive tester 73III 105-R0057 or equivalent...
Fluid pan, gasket and filter Special tool Oil sump puller 303-428 (21-179) Name Specification Means for cleaning metal surfaces WSE-M5B392-A Loctite 5699 WSS-M4G-320-A3 Transmission fluid for...
Main control valves Withdrawal 1. Remove the transmission fluid housing. For more information, refer to the Transmission Fluid Carter section found in this section. 2. Disconnect the...
Turbine shaft speed sensor (TSS) Name Specification Sealant for threaded connections SDM-4G9107-A Withdrawal 1. Remove the battery tray. Refer to Section 414-01 for more information. 2. Remove the air...
Output Shaft Speed Sensor (OSS) Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Sealant for threaded connections SDM-4G9107-A Withdrawal 1. Raise and support the vehicle....
Sealing of the left half shaft Special tool Axle shaft oil seal remover 308-208 (16-074) Hammer with moving hammer 205-047 (15-011) Extended Crankcase Oil Seal Installer 307-028 (17-002) Axle puller...
Consolidation of the right semiaxis Special tool Axle shaft oil seal remover 308-208 (16-074) Extended Crankcase Oil Seal Installer 307-028 (17-002) Withdrawal 1. Loosen the nuts securing the upper strut...
Transmission range sensor (TR) Special tool 307-415 Transmission Range Sensor Alignment Tool Withdrawal 1. Disconnect the plug connector of the gearbox range sensor (TR) and disconnect the selector...
Transmission in a block with a drive axle 1.6L — removal Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
Transmission in a block with a driving axle — disassembly Special tool O-ring remover 100-010 (17-063) Adapter 205-071-02 (15-026-51) Engine/Differential Support Bracket 205-329 (15105A) Valve Spring Compressor 303-364 (21-158)...
Pump assembly — disassembly and assembly Special tool Pinion Oil Seal Installer 205-115 (15-058) Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Disassembly 1. Remove the top...
Transmission shaft — disassembly and assembly Special tool Collet for 205-295 308-197 (16-062) Bearing puller (main instrument) 205-295 (15050A) Adapter 205-071-01 (15026A01) Pinion Bearing Installer 205-068...
Forward Clutch — Disassembly and Assembly Special tool Spring Ring Compressor 307-209 (17-040) General equipment: Set of probes. Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Pos....
Direct and reverse clutch — disassembly and assembly Pos. Spare Part No Name 1 – Retaining ring 2 – Rear planetary sun gear assembly 3 – Thrust bearing assembly 4 – Direct drive clutch hub assembly 5 – Direct Drive Clutch...
Direct clutch — disassembly and assembly Special tool Spring Ring Compressor 307-209 (17-040) Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Pos. Spare Part No Name 1 – Retaining...
Reverse clutch — disassembly and assembly Special tool Clutch Spring Compressor 307-015 (17-058) Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Pos. Spare Part No Name 1 –...
Planetary gear assembly — disassembly and assembly Disassembly 1. Inspect the planetary gear inner bearing for damage. 2. Remove the retaining ring. 3. Remove the rear planetary gear stage. 4. Remove the thrust bearing....
Main control valve block — disassembly and assembly Disassembly Pos. Spare Part No Name 1 - Manual valve assembly 2 - Spring stop plate (7 pcs.) 3 - Clutch Control Bypass Valve Control Spring (4 things.) 4 - Clutch...
Transmission housing in a block with a drive axle Special tool Rear Wheel Hub Seal Installer 205-075 (15-036) 308-203 Dual Differential Seal Installer (16-066) Differential bearing inner ring puller 205-176 (15-074)...
Torque converter A new torque converter should be installed if one or more of the following statements is true: Based on the development of diagnostic procedures, incorrect functioning...
Checking the torque converter for leaks Special tool Torque Converter Leak Test Tool and Gasket 307-421 1. Clean the outside of the torque converter. 2. Install the special tool on the torque converter hub. 3....
Checking the axial clearance of the torque converter Special tool Torque Converter Clutch Tool 307-409 1. Using the special tool, measure the torque converter clutch end play by tightening the special tool. If the reading...
Transmission in a block with a driving axle — assembly Special tool Device for measuring preload 205-067 (15-041) Differential bearing inner ring installer 205-073 (15-034) Rear wheel hub oil seal installer 205-075 (15-036)...
1.6L transaxle transaxle — installation Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
2.0L Transaxle Transmission — Installation Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
Diagnosis and checks of transmission cooling Inspection and verification 1. Check the validity of the customer's complaint by testing the transaxle in operation. 2. Visually inspect for obvious signs of mechanical...
Transmission fluid cooler — removal and installation Name Specification clamps Transmission fluid for automatic transmission WSS-M2C202-B Withdrawal All cars 1. General notes Items for which actions are not applicable to...
Diagnosis and testing of external controls Inspection and verification WARNING: Risk of accident. The parking brake must be applied. Switch the gearbox in the block with the driving axle to the position "R"....
Pinpoint tests of external controls PINPOINT TEST A: GEAR SHIFT LOCK SYSTEM DOES NOT RELEASE/DOES NOT LOCK CORRECTLY/LOCKED STATES DETAILS/RESULTS/ACTIONS A1: CHECK STOP LIGHTS ON. 1 Turn on the ignition....
Gear selector cable adjustment Adjustment 1. Move the gear selector to position "D". 2. Raise and support the vehicle. See Section 100-02 for more information. 3. NOTE: Make sure the selector lever...
Executive gearshift locking device Withdrawal 1. Remove the floor console. See Section 501-12 for more information. 2. Disconnect the overdrive switch electrical connector (O/D) (gear selector shown in...
Gear selector cable — removal and installation Withdrawal 1. Raise and support the vehicle. See Section 100-02 for more information. 2. CAUTION: Excessive bending of the flexible exhaust pipe can damage it. Support...
Gear selection lever — removal and installation Withdrawal 1. Remove the floor console. See Section 501-12 for more information. 2. Remove the gear selector cable from the gear selector. 1. Move the gear selector to...
Gear selector handle — removal and installation Withdrawal 1. Remove the floor console. See Section 501-12 for more information. 2. Disconnect the overdrive switch electrical connector (O/D) (gear selector shown in...
Gear selector — disassembly and assembly Name Specification Lubricant SM-1C1021-A Disassembly 1. NOTE: When using a vise, install protective liners on the jaws of the vise. Disconnect the overdrive switch...