Gasoline engine Duratec 8V 1.6L car Ford Focus 1

Engine Specifications Duratec 8V 1.6L
Engine Specifications Name Engine code CDDA Cylinder diameter 82.07 mm piston stroke 75.48 mm Working volume 1597 cc Compression ratio 9,5: 1 Power at 5500 rpm 72 kW (98...

Description and principle of operation of the Duratec 8V 1.6L engine
General form General information The Duratec 8V engine is an in-line, transversely mounted, four-cylinder engine with a single overhead camshaft and a cross-scavenged...

Intake manifold — removal and installation
Withdrawal WARNING: Do not smoke or walk with a lit cigarette or any type of open flame while working on or near fuel related items. In such situations, there are always...

Valve cover — removal and installation
Withdrawal 1. Disconnect the spark plug connectors (for clarity, the engine is shown removed). 2. Disconnect the positive crankcase ventilation hose (PCV) from the...

Front crankshaft seal — removal and installation
Special tool Allen wrench for holding flanges 205-072 (15-030A) Oil Seal Remover 303-112 (21-051) Oil seal installer 303-656A (21-233A) Withdrawal 1. Remove the...

Valve seals — removal and installation
Special tool Adapter for 303-035 (Support blocks) 303-035-01 (21-005B-01) Valve stem cotter installer 303-362 (21-156) Air adapter (to the cylinder head) 303-363...

Camshaft — removal and installation
Special tool Allen wrench for holding flanges 205-072 (15-030A) Withdrawal 1. Remove the cylinder head cover. For more information, refer to the Cylinder Head Cover...

Timing chain — removal and installation
Special tool Universal wrench for holding flanges 205-072 (15-030A) Withdrawal 1. Remove the oil pump. For more information, refer to the Oil Pump chapter available in...

Camshaft pushers — removal and installation
Special tool Adapter for 303-035 (Support blocks) 303-035-01 (21-005B-01) Air adapter (to the cylinder head) 303-363 (21-157) Valve Spring Compressor 303-461 (21-194)...

Exhaust manifold — removal and installation
Withdrawal 1. Remove the exhaust manifold heat shield (for clarity, the engine is shown removed). 2. Raise and support the vehicle. Refer to Section 100-02 for more...

Cylinder head — removal and installation
Special tool Universal wrench for holding flanges 205-072 (15-030A) Socket wrench for cylinder head bolts 303-392 (21-167) Hose Clamp Remover/Installer 303-397 (24-003)...

Oil sump — removal and installation
General equipment: Putty knife steel ruler Name Specification sealant WSE-M4G323-A Withdrawal All cars 1. Remove clutch. Refer to Section 308-01A / 308-01B / 308-01C for...

Oil pump — removal and installation
Special tool Universal wrench for holding flanges 205-072 (15-030A) General equipment: Steel ruler. Withdrawal 1. Remove the oil pan. For more information, refer to the...

Rear crankshaft seal — removal and installation
Withdrawal 1. Remove the oil pan. For more information, refer to the Oil Sump chapter found in this section. 2. Remove the crankshaft rear seal retainer. Discard the...

Removing the engine Duratec 8V 1.6L
Special tool Engine lift bracket 303-122 (21-068A) Clamp remover/installer 303-397 (24-003) Axle puller 308-237 (16-087) General equipment: Crafting table Fixing clamps...

Engine disassembly Duratec 8V 1.6L
Special tool Universal wrench for holding flanges 205-072 (15-030A) Engine lift bracket 303-122 (21-068A) Socket wrench for cylinder head bolts 303-392 (21-167) Stand...

Cylinder head — disassembly and assembly
Special tool Valve Spring Compressor 303-461 (21-194) Adapter for 303-461 303-461-01 (21-194-01) Pliers for valve stem seals 303-508 (21-211) Disassembly NOTE: Save all...

Engine assembly Duratec 8V 1.6L
Special tool Universal wrench for holding flanges 205-072 (15-030A) Engine lift bracket 303-122 (21-068A) Socket wrench for cylinder head bolts 303-392 (21-167) Stand...

Engine installation Duratec 8V 1.6L
Special tool Engine lift bracket 303-122 (21-068A) Clamp remover/installer 303-397 (24-003) General equipment: Fixing clamps Crafting table Engine Crane wooden block All...