Zetec-E engine design Basic concept The Zetec-E engine is a four-cylinder, in-line, 16-valve DOHC engine. The 16-valve cylinder head provides better filling quality, especially at high engine...
Valve clearance — adjustment Special tool Spring Compressor for Valve Clearance Adjustment 303-563 (21-218) Pliers for spark plug connectors 303-622 (21-226) General equipment: Probe set Micrometer...
Intake manifold — removal and installation Withdrawal 1. Standard preparatory procedures: Write down the radio key code. Record preset radio stations. If necessary, cut the clamps and install new ones when...
Front crankshaft seal — removal and installation Special tool Oil Seal Remover 303-293 (21-143) Crankshaft oil seal installation tool 303-395 (21-171) Crankshaft oil seal installation tool 303-684 (21-243) Withdrawal...
Valve springs — removal and installation Special tool Valve Spring Compressor 303-361 (21155) Adapter for 21-155 303-361-02 (2115502) Air bottle adapter 303-363 (21157) Valve stem oil seal remover 303-374...
Valve seals — removal and installation Special tool Valve Spring Compressor 303-361 (21-155) Adapter for 21-155 303-361-02 (21-155-02) Air bottle adapter 303-363 (21-157) Valve stem seal remover 303-374...
Valves — removal and installation Special tool Valve Spring Compressor 303-361 (21-155) Adapter for 21-155 303-361-02 (21-155-02) Valve stem seal remover 303-374 (21-160) Name Specification Lubricant...
Camshafts — removal and installation Special tool Universal wrench for holding flanges 205-072 (15030A) Oil Seal Remover 303-039 (21009B) Name Specification Clamps Sealant for camshaft bearing caps...
Camshaft seal — removal and installation Special tool Oil Seal Remover 303-039 (21009B) Name Specification sealant WSK-M4G348-A2 Engine oil WSS-M2C912-A1 Withdrawal 1. Remove the timing belt. For more...
Timing belt — removal and installation Special tool Universal wrench for holding flanges 205-072 (15030A) Camshaft Top Dead Center Setting Tool 303-376 (21-162V) Radiator hose clamp remover and installer...
Exhaust manifold — removal and installation Withdrawal 1. Raise the vehicle. Refer to Section 100-02 for more information. 2. Disconnect the exhaust manifold bracket and disconnect the heated oxygen sensor...
Cylinder head — removal and installation Special tool Universal wrench for holding flanges 205-072 (15030A) Oil Seal Remover 303-039 (21-009V) Engine lift tool 303-122 (21068A) Socket wrench for cylinder head...
Oil pump — removal and installation General equipment: Pointed ruler. Withdrawal 1. Remove the front oil seal from the crankshaft. For more information, refer to the Front Crankshaft Oil Seal chapter found...
Rear crankshaft seal — removal and installation Special tool Clutch plate centering tool 308-204 (16067) Flywheel locking tool 303-254 (21135) Oil Seal Remover 303-291 (21141) Oil Seal Remover 303-293 (21143) Name...
Oil sump — removal and installation Special tool Hammer with moving hammer 205-047 (15-011) Adapter for 205-047 303-633 (21-227) General equipment: M6 x 20 mm studs (10 pieces.). Name Specification sealant...
Removing the iB5 manual transmission engine Special tool Engine lift tool 303-122 (21068A) Axle puller 308-237 (16-087) Radiator hose clamp remover and installer 303-397 (24-003) General equipment: Technological...
Removing the MTX-75 Manual Transmission Engine Special tool Stripper of a semiaxle of the forward leading bridge 308-192 (16-057) Gear lever neutral alignment tool 308-273 (16-088A) Engine lift tool 303-122 (21-068A)...
Removing the engine with automatic transmission Special tool Engine lift tool 303-122 (21068A) General equipment: Repair shop crane rolling jack All cars 1. Relieve pressure in the fuel supply system. Refer to Section...
Removing the 1.6L Zetec-E engine Special tool Engine lift tool 303-122 (21068A) Axle puller 308-237 (16-087) Radiator hose clamp remover and installer 303-397 (24-003) Gear Alignment Tool 307-350A...
Engine disassembly Special tool Hammer with movable head 205-047 (15-011) Universal wrench for holding flanges 205-072 (15030A) Support bracket 303-435-04 (21-064) Flywheel locking tool...
Engine assembly Special tool Universal wrench for holding flanges 205-072 (15-030 A) Oil seal replacement tool 303-039 (21-009 B) Oil seal replacement tool 303-291 (21-141) Camshaft Top... There are 1 a comment
IB5 manual transmission engine installation Special tool Engine lift tool 303-122 (21068A) Radiator hose clamp remover and installer 303-397 (24-003) General equipment: assembly table Fixing clamp Lift wooden...
Engine installation with automatic transmission Special tool Engine lift tool 303-122 (21068A) Coolant hose clamp remover/installer 303-397 (24-003) General equipment: Repair shop crane rolling jack All cars 1. Check...
Engine installation 1.6L Zetec-E Special tool Engine lift tool 303-122 (21068A) Radiator hose clamp remover and installer 303-397 (24-003) General equipment: assembly table Fixing clamp Engine Crane...