Removal and installation of the door handle and lock components

            0

Withdrawal


External front door handle


1. Remove the door inner lining panel (paragraph 11).

2. Use a knife to cut off the adhesive tape so that the sponge insulator can be folded back to access the lock.

3. Turn out two bolts of an edging of the external handle and remove a edging (see fig. 14.3.a,b).



4. Turn out bolts of fastening of the lock on the inside of a door at its back edge. Remove the lock plate. Also unscrew the additional support screw (see fig. 14.4, a-c).





5. Loosen and disconnect the wiring, disconnecting the electrical connectors of the central locking system and alarm system (see fig. 14.5).




6. Disconnect the electrical connector of the door lock.

7. Disconnect the interior handle illumination lamp. Loosen the screws and remove the inner handle. Disconnect the drive cable from the inner handle (see below) (see fig. 14.7, a, b).



8. Turn the lock assembly and handle to disconnect the electrical connectors for the alarm and central locking systems. Pull the knot from inside the door (see fig. 14.8, a, b).



9. To disengage the handle assembly from the lock bracket, slide the rubber tabs inward and push the assembly out (see fig. 14.9).




10. To remove the handle itself, turn the handle a quarter of a turn and pull out the connecting rods (see fig. 14.10).



11. Remove the alarm sensor and sensor "set-reset" central locking systems (see fig. 14.11).



Tailgate outside handle


12. Remove the panel of internal facing of a door (paragraph 11).


13. Use a knife to cut off the adhesive tape so that the sponge insulator can be folded back to access the lock.

14. Pull out a cap from a back edge of a door. Then remove the handle nuts (see fig. 14.14, a, b).



15. Remove the latch and disconnect the drive rod from the lock (see fig. 14.15).



16 Remove the handle from the outside of the door (see fig. 14.16).



Internal handle


17. Remove the panel of an internal facing of a door (paragraph 11).


18. Use a knife to cut off the adhesive tape so that the sponge insulator can be folded back to access the lock.

19. Disconnect the interior handle illumination lamp.

20. Turn out screws and remove the internal handle.

21. To remove the cable, first pull back on the plastic tip of the cable sheath and plug. Press lightly on the drive lever (in lever lock position) until the cable is aligned with the cable release slot on the bottom of the cable holder.

22. Knock out the cable bushing and disconnect the cable. Remove the handle assembly.

Lock cylinder


23. Remove the outer handle (see above).

24. Use a screwdriver to remove the lock cylinder stopper from the handle (see fig. 14.24).



25. Insert the key into the lock and turn it so that it engages with the cylinder, and then pull out the cylinder (see fig. 14.25).



Lock motor - front door


26. Remove the outer handle (see above).

27. Release the drive rod from the retainer and pull it out.

28. Separate the drive rod from the plastic bushing by turning it a quarter of a turn.

29. Release the sensor wiring from the retainer.

30. Disconnect the base plate from the lock.

31. Release the open door alarm microswitch from the lock (see fig. 14.31).



32. Wring out and remove the plastic panel from the mounting ledge (see fig. 14.32).



33. Pull the cable sheath out of the lock bracket (see fig. 14.33). Then turn the cable a quarter of a turn to remove it from the crank.



34. Turn out fixing screws and remove the electric motor of the lock (see fig. 14.34).



Lock motor - rear door


35. Remove the outer handle (see above).

36. Turn out three fixing screws of the lock.

37. Release the sensor wiring from the clips holding it to the door.

38. Disconnect the electrical connector of the door lock.

39. Disconnect the interior handle illumination lamp.

40. Turn out screws and remove the internal handle.

41. Remove the lock assembly.

42. Release the open door alarm microswitch from the lock.

43. Wring out and remove the plastic panel from the mounting ledge.

44. Pull the cable sheath out of the lock bracket. Then turn the cable a quarter of a turn to remove it from the crank.

45. Turn out fixing screws and remove the electric motor of the lock.

Latch


46. Mark the position of the latch with a pencil.

47. Turn out fixing screws with a vented head and remove a latch.

Door latch


48. Disconnect the negative battery cable.

49. Remove the mounting screws of the assembly. On the front door, it is fastened with two screws, on the rear - with one.

50. Pull the rubber bushing out of the door opening. Then turn away fixing nuts and remove knot from a door.

Installation


Inner and outer handles


51. Installation - in the reverse order of removal.

Lock cylinder


52. Install the retainer correctly.

53. Align the grooves in the cylinder with the grooves in the handle and drive lever. Then gently press the cylinder into the handle until the latch clicks into place.

54. Perform the remaining installation operations in the reverse order of removal.

Lock motor


55. Installation - in the reverse order of removal.

Latch


56. Installation - in the reverse order of removal. The latch should be symmetrical with respect to the lock. If necessary, adjust its position before tightening the screws.

Door latch


57. Installation - in the reverse order of removal.







Link to this page in different formats
HTMLTextBB Code


Visitor comments


No comments yet





Mondeo 4 
Mondeo 3 
Mondeo 2 
Mondeo 1 and 2 
Mondeo 1