Car engine repair Ford Mondeo 4
Features of the design and repair of the duratec-v15 engine with a volume of 2.5 liters
Pic. 5.39. Duratec-V15 engine with a volume of 2.5 liters with elements of the variable valve timing system: 1 - cover of the gas distribution mechanism drive; 2 – a...
Pic. 5.39. Duratec-V15 engine with a volume of 2.5 liters with elements of the variable valve timing system: 1 - cover of the gas distribution mechanism drive; 2 – a...
Checking compression in the cylinders of the duratec-v15 engine with a volume of 2.5 liters
Compression is checked with a special device - a compression gauge. There are options for compression meters similar to those shown in the photo.. ...and also those that...
Compression is checked with a special device - a compression gauge. There are options for compression meters similar to those shown in the photo.. ...and also those that...
Replacing the timing belt of the duratec-v15 engine with a volume of 2.5 liters
You will need: all tools for removing and installing the mudguard and crankcase protection, as well as a key for turning the crankshaft. NOTE: Work on a manhole,...
You will need: all tools for removing and installing the mudguard and crankcase protection, as well as a key for turning the crankshaft. NOTE: Work on a manhole,...
Replacing the crankshaft seals of the duratec-v15 engine with a volume of 2.5 liters
Pic. 5.44. Removing the front crankshaft seal. You will need: all the tools needed to remove the timing belt, as well as tools for removing and installing crankshaft oil...
Pic. 5.44. Removing the front crankshaft seal. You will need: all the tools needed to remove the timing belt, as well as tools for removing and installing crankshaft oil...
Replacing the cylinder head gasket for the 2.5L duratec-v15 engine
If a leak of engine oil or coolant is detected at the junction of the block head with the cylinder block, remove the head and replace its gasket. A leak can also occur...
If a leak of engine oil or coolant is detected at the junction of the block head with the cylinder block, remove the head and replace its gasket. A leak can also occur...
Replacing the camshafts and sealing the cylinder head cover of the duratec-v15 engine with a volume of 2.5 liters
Pic. 5.39. Duratec-V15 engine with a volume of 2.5 liters with elements of the variable valve timing system: 1 - cover of the gas distribution mechanism drive; 2 – a...
Pic. 5.39. Duratec-V15 engine with a volume of 2.5 liters with elements of the variable valve timing system: 1 - cover of the gas distribution mechanism drive; 2 – a...
Replacing the oil sump seal of the duratec-v15 engine with a volume of 2.5 liters
Pic. 5.47. The location of the bolts for fastening the oil sump of the Duratec-V15 engine with a volume of 2.5 liters. You will need a set of socket heads. The engine...
Pic. 5.47. The location of the bolts for fastening the oil sump of the Duratec-V15 engine with a volume of 2.5 liters. You will need a set of socket heads. The engine...
Features of the design and repair of the 2.2 l duratorq-tdci engine
Pic. 5.48. Duratorq-TDCi engine with a volume of 2.2 liters: 1 - timing belt; 2 - distribution manifold of the fuel injection system; 3 - electronically controlled inlet...
Pic. 5.48. Duratorq-TDCi engine with a volume of 2.2 liters: 1 - timing belt; 2 - distribution manifold of the fuel injection system; 3 - electronically controlled inlet...
Checking compression in the cylinders of the 2.2 l duratorq-tdci engine
The compression in the engine cylinders is checked in the same way as for other engines ( see Cylinder Compression Test ). Check with the following in mind. 1. Reduce...
The compression in the engine cylinders is checked in the same way as for other engines ( see Cylinder Compression Test ). Check with the following in mind. 1. Reduce...
Timing belt replacement for 2.2L duratorq-tdci engine
You will need: all the tools to remove and install wheel mudguards and fender liner, as well as special clamps to fix the crankshaft and exhaust camshaft pulley. NOTE:...
You will need: all the tools to remove and install wheel mudguards and fender liner, as well as special clamps to fix the crankshaft and exhaust camshaft pulley. NOTE:...
Replacing the crankshaft seals on the 2.2L duratorq-tdci engine
You will need: all the tools needed to remove the timing belt, as well as tools for removing and installing crankshaft oil seals. Replace a forward epiploon of a cranked...
You will need: all the tools needed to remove the timing belt, as well as tools for removing and installing crankshaft oil seals. Replace a forward epiploon of a cranked...
2.2L Duratorq-tdci Cylinder Head Cover Seal Replacement
You will need: All the tools needed to remove the timing belt. The cylinder head cover consists of two parts, upper and lower. If oil leakage from under the bottom of...
You will need: All the tools needed to remove the timing belt. The cylinder head cover consists of two parts, upper and lower. If oil leakage from under the bottom of...
2.2L duratorq-tdci cylinder head gasket replacement
Pic. 5.56. The procedure for loosening the cylinder head bolts. You will need: All the tools needed to remove the cylinder head cover, timing belt and camshafts. If a...
Pic. 5.56. The procedure for loosening the cylinder head bolts. You will need: All the tools needed to remove the cylinder head cover, timing belt and camshafts. If a...
Replacing the camshafts of the 2.2L duratorq-tdci engine
Pic. 5.49. The cylinder head of the Duratorq-TDCi engine with a volume of 2.2 liters: 1 - fuel injector; 2 – the top part of a head of the block of cylinders; 3 – a...
Pic. 5.49. The cylinder head of the Duratorq-TDCi engine with a volume of 2.2 liters: 1 - fuel injector; 2 – the top part of a head of the block of cylinders; 3 – a...
2.2L duratorq-tdci engine oil seal replacement
Pic. 5.57. The location of the oil sump bolts for the 2.2L Duratorq-TDCi engine. The flange of the engine oil crankcase is sealed with FORD WSE-M4G323-A4 sealant-gasket,...
Pic. 5.57. The location of the oil sump bolts for the 2.2L Duratorq-TDCi engine. The flange of the engine oil crankcase is sealed with FORD WSE-M4G323-A4 sealant-gasket,...
Removal and installation of a decorative casing of the engine
You will need: a key on "15", a screwdriver with a flat blade. To improve the appearance of the engine compartment and reduce the noise level, a decorative plastic...
You will need: a key on "15", a screwdriver with a flat blade. To improve the appearance of the engine compartment and reduce the noise level, a decorative plastic...
Cylinder compression check
Compression (pressure at the end of the compression stroke) in cylinders - the most important indicator for diagnosing the condition of the engine without disassembling...
Compression (pressure at the end of the compression stroke) in cylinders - the most important indicator for diagnosing the condition of the engine without disassembling...
Removal and installation of a mudguard and crankcase protection
The mudguard of the engine protects the engine compartment from contamination and is not a power protection for the engine crankcase. NOTE: To protect the engine...
The mudguard of the engine protects the engine compartment from contamination and is not a power protection for the engine crankcase. NOTE: To protect the engine...
Replacement of the right support of a suspension bracket of the power unit
Pic. 5.11. Right suspension support of the power unit: 1 - nut for fastening the suspension support of the power unit to the bracket of the engine cylinder block; 2 – an...
Pic. 5.11. Right suspension support of the power unit: 1 - nut for fastening the suspension support of the power unit to the bracket of the engine cylinder block; 2 – an...
Replacement of the left support of a suspension bracket of the power unit
Pic. 5.12. Left power unit suspension support: 1 – air filter bracket fastening nut; 2 – an arm of fastening of the air filter; 3 – a nut of fastening of a support of a...
Pic. 5.12. Left power unit suspension support: 1 – air filter bracket fastening nut; 2 – an arm of fastening of the air filter; 3 – a nut of fastening of a support of a...
Replacing the rear support suspension of the power unit
You will need: keys "for 15", "for 21". The rear suspension support of the power unit is a non-separable unit consisting of a metal clip and a rubber cushion. The...
You will need: keys "for 15", "for 21". The rear suspension support of the power unit is a non-separable unit consisting of a metal clip and a rubber cushion. The...
Cleaning the crankcase ventilation system
Over time, tar deposits from crankcase gases accumulate in the crankcase ventilation system of the engine, making it difficult to remove these gases into the engine...
Over time, tar deposits from crankcase gases accumulate in the crankcase ventilation system of the engine, making it difficult to remove these gases into the engine...
Setting the piston of the first cylinder to the TDC position of the compression stroke
The piston of the 1st cylinder is set to the top dead center position (TDC) compression stroke so that when carrying out work related to the removal of the camshaft...
The piston of the 1st cylinder is set to the top dead center position (TDC) compression stroke so that when carrying out work related to the removal of the camshaft...
Valve clearance adjustment
To compensate for the thermal expansion of the valve, a gap is set between the end of the valve stem and the camshaft cam. With an increased clearance, the valve will...
To compensate for the thermal expansion of the valve, a gap is set between the end of the valve stem and the camshaft cam. With an increased clearance, the valve will...
Checking and replacing the accessory drive belt
Checking the accessory drive belt is performed as follows. 1. Remove the right front wheel. 2. Remove fender liner ( see Removal and installation of wheel mudguards and...
Checking the accessory drive belt is performed as follows. 1. Remove the right front wheel. 2. Remove fender liner ( see Removal and installation of wheel mudguards and...
Checking and replacing the timing belt of the duratec ti-vct engine with a volume of 1.6 liters
Pic. 5.16. Engine components removed when replacing the timing belt: 1 - crankshaft pulley; 2 - the lower cover of the gas distribution mechanism drive; 3 - timing belt...
Pic. 5.16. Engine components removed when replacing the timing belt: 1 - crankshaft pulley; 2 - the lower cover of the gas distribution mechanism drive; 3 - timing belt...
Replacing the timing chain of duratec-he engines with a volume of 2.0 and 2.3 liters
You will need: a set of socket wrenches, a set of spanners, a knife. 1. Remove the decorative engine cover ( see Removal and installation of a decorative casing of the...
There are 1 a comment
You will need: a set of socket wrenches, a set of spanners, a knife. 1. Remove the decorative engine cover ( see Removal and installation of a decorative casing of the...
There are 1 a comment
Removal, troubleshooting and installation of the flywheel
The flywheel is removed to replace the crankshaft rear oil seal, to replace if the toothed rim is damaged, and to grind the surface for the clutch disc. You will need:...
The flywheel is removed to replace the crankshaft rear oil seal, to replace if the toothed rim is damaged, and to grind the surface for the clutch disc. You will need:...
Replacing the cylinder head cover gasket
If oil leakage from under the cylinder head cover could not be eliminated by tightening the cover bolts, replace its gasket. To replace the cylinder head cover gasket on...
If oil leakage from under the cylinder head cover could not be eliminated by tightening the cover bolts, replace its gasket. To replace the cylinder head cover gasket on...
Replacing the cylinder head gasket
If a leak of engine oil or coolant is detected at the junction of the block head with the cylinder block, remove the head and replace its gasket. A leak can also occur...
If a leak of engine oil or coolant is detected at the junction of the block head with the cylinder block, remove the head and replace its gasket. A leak can also occur...
Replacement of oil scraper caps
An external sign of wear on the valve stem seals is the short-term appearance of blue smoke from the exhaust pipe after starting the engine and when braking the engine...
An external sign of wear on the valve stem seals is the short-term appearance of blue smoke from the exhaust pipe after starting the engine and when braking the engine...
Replacing camshaft seals
If traces of oil leakage through the camshaft seals are found, first check if the crankcase ventilation system is clogged and if the hoses of this system are pinched, if...
If traces of oil leakage through the camshaft seals are found, first check if the crankcase ventilation system is clogged and if the hoses of this system are pinched, if...
Replacing the crankshaft seals
1.6L Duratec Ti-VCT engine front crankshaft oil seal Replace as follows. 1. Disconnect a wire from the minus plug of the storage battery. 2. Remove the timing belt (...
1.6L Duratec Ti-VCT engine front crankshaft oil seal Replace as follows. 1. Disconnect a wire from the minus plug of the storage battery. 2. Remove the timing belt (...
Replacing the oil sump seal
The engine oil sump flange is sealed with FORD WSE-M4G323-A4 sealant-gasket. If an oil leak occurs, the seal must be replaced. Perform work on a viewing ditch, overpass...
The engine oil sump flange is sealed with FORD WSE-M4G323-A4 sealant-gasket. If an oil leak occurs, the seal must be replaced. Perform work on a viewing ditch, overpass...
Replacing the intake pipe gasket
A gasket is installed between the flanges of the cylinder head and the intake pipe. If this gasket is leaking, the engine will run unevenly ("troit"). If the problem...
A gasket is installed between the flanges of the cylinder head and the intake pipe. If this gasket is leaking, the engine will run unevenly ("troit"). If the problem...
Replacing the gasket of the collector
A sealing gasket made of a thin molded metal strip is installed between the flanges of the cylinder head and the collector. In case of violation of the tightness of this...
A sealing gasket made of a thin molded metal strip is installed between the flanges of the cylinder head and the collector. In case of violation of the tightness of this...
Replacing camshafts
Pic. 5.36. Removing the camshafts of the Duratec Ti-VCT engine with a volume of 1.6 liters: 1 - cylinder head; 2 – support VCT; 3 – bolts of fastening of covers of...
Pic. 5.36. Removing the camshafts of the Duratec Ti-VCT engine with a volume of 1.6 liters: 1 - cylinder head; 2 – support VCT; 3 – bolts of fastening of covers of...
Removal and installation of the engine
Remove the engine and transmission assembly by lowering it down from the engine compartment. This requires a lift to raise the front of the car higher. In garage...
Remove the engine and transmission assembly by lowering it down from the engine compartment. This requires a lift to raise the front of the car higher. In garage...
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