Replacing the crankshaft seals on the 2.2L duratorq-tdci engine

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You will need: all the tools needed to remove the timing belt, as well as tools for removing and installing crankshaft oil seals.

Replace a forward epiploon of a cranked shaft as follows.

1. Disconnect a wire from the minus plug of the storage battery.

2. Remove the timing belt (refer to Duratorq-tdci 2.2L Timing Belt Replacement).

3. Remove the crankshaft sprocket.

4. Using a screwdriver, remove the oil seal.

5. Lubricate the working lip of the new oil seal with engine oil, install the oil seal in the oil pump housing, orienting it with the working edge inside the engine, and press it in until it stops with a mandrel. As a mandrel, you can use a suitable size head from the tool kit or an old oil seal.

6. Install all removed parts and components of the gas distribution mechanism in the reverse order of removal.

7. Adjust the tension of the timing belt (refer to Duratorq-tdci 2.2L Timing Belt Replacement).

Replace a back epiploon of a cranked shaft as follows.

1. Remove the gearbox (see Removing and installing transmission).

2. Remove the clutch (see Clutch removal and installation0).

3. Remove the flywheel (see Removal, troubleshooting and installation of the flywheel).

4. Inspect the gland. If the tightness of the stuffing box is broken, an oil leak will be visible in its lower part.

5. Remove the oil seal from the housing using a special crankshaft seal remover or flat blade screwdriver.

6. Lubricate the lip of the new oil seal with engine oil and install it using the crankshaft rear seal installer (pic. 5.53).



Pic. 5.53. Installing the crankshaft rear oil seal: A - a device for installing the crankshaft rear seal; B - screws for fastening the device.


NOTE: If a special tool is not available, tap the oil seal with a hammer through a suitable drift (as a mandrel, you can use the old oil seal).


7. Install all removed parts in the reverse order of removal.







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