Fuel System Specifications

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Fuel tank



Made from sheet steel, the fuel tank is mounted in front of the rear axle and is supported by two plates.

Capacity
70 dm3
Location of the tank neck
on the right rear fender
Fuel type
gasoline leaded with an octane rating of 98 or unleaded with an octane rating of at least 95

Air filter



The air filter has a replaceable paper filter element housed in a plastic housing.

Supply system:
– 1.8 dm3
Pierburg twin barrel carburetor
– 2.0 dm3
twin barrel Weber carburetor
– engines with fuel injection system
electronic system EEC II or EEC IV

Idle speed



Engine 1.8 dm3
800±20 rpm
Engine 2.0 dm3 with carburetor:
– OHC engine
800 or 875 rpm
– DOHC engine:
with manual transmission
850±25 rpm
with automatic transmission
875±25 rpm
Engine 2.0 dm3 with injection system:
– OHC engine
800 or 875 rpm
– DOHC engine
875±50 rpm
V6 engine 2.4 in.3
850±50 rpm
V6 engine 2.8 in.3
850 rpm
V6 engine 2.9 in.3
850±50 rpm

CO level at idle speed



Engine 1.8 dm3
1,3%
Engine 2.0 dm3 with carburetor:
– OHC engine
0,75 – 1,50%
– DOHC engine
1,0 ± 0,25%
2.0 dm3 with injection system:
– OHC engine
0,5 – 1,0%
– DOHC engine
1,0 – 1,5%
V6 engine 2.4 in.3 without catalyst
0,5 – 1,0%
V6 engine 2.8 in.3
0,5 – 1,0%
V6 engine 2.9 in.3 with catalytic converter
0,5 – 1,0%

Air filter



1.8 dm3ONS (carburetor)
Champion W1 13
2.0 dm3 ONS (carburetor)
Champion W152
2.0 dm3 ONS (injection)
Champion U507
2.8 in.3OHV (injection)
Champion U507

Fuel filter



2.0 dm3 ONS (injection)
Champion L204
2.8 dm3 (injection)
Champion L204

Fuel pump



The mechanical diaphragm pump is driven by the intermediate shaft eccentric.


Fuel supply pressure: 24–41 kPa.

Vehicles with an injection system use an electric fuel pump with a flow rate of 0.8 l/min.

Carburetor Pierburg 2V



diffuser diameter:
– primary chamber
23 mm
- secondary chamber
26 mm
Jet size:
- fuel, idle
45
- air, idling
115
- main primary
107,5
- main secondary
130

Adjustments



Fast idle speed (when engine warms up)
1800±100 rpm (on the second - the highest step of the cam)
Vacuum air return device (starting) dampers
3 mm
Throttle damper installation
2±0.5mm
float level
not regulated
Setting automatic (starting) dampers
by label

Carburetor Pierburg 2E3



First chamber
Second chamber
Diffuser diameter, mm
23
26
Main dosing system:
- main fuel jet
107,5
130 (135)
- air jet
85
60
Idle system:
- main fuel jet
45
- air jet
115 (200)
Accelerator pump:
– nozzle diameter
0,5
– volume of supplied fuel for 10 cycles, cm3
11
Start clearances:
- throttle valve
0,85
- air damper
3,0
Opening of the throttle valve of a cold engine at idle, mm
4,2
Fuel level in the float chamber, mm
27,5
Needle valve opening, mm
1,75
Cold engine idling speed, rpm
1850 – 1950
Hot engine idle speed, rpm
850 – 900
CO content,%
1,0 – 1,5

Weber 2V carburetor



First chamber
Second chamber
Mixing chamber diameter, mm
30
34
diffuser diameter:
– 85HFCA and DA
25
27
– 85HFGA, HA, MA and NA
23
25
Jet size 85HFCA:
- main fuel jet
112
135
- air jet
165
150
– type of emulsion tube
F22
F22
- idle jet
45
45
Jet size 85HFDA:
- main fuel jet
110
135
- air jet
160
150
– type of emulsion tube
F22
F22
- idle jet
45
45
Jet size 85HFGA and HA:
- main fuel jet
107
125
- air jet
180
160
– type of emulsion tube
F59
F59
- idle jet
45
50
Sizes of jets 85HFMA:
- main fuel jet
105
130
- air jet
200
160
– type of emulsion tube
F59
F59
- idle jet
45
50
Sizes of jets 85HFNA:
- main fuel jet
110
125
- air jet
180
160
– type of emulsion tube
F59
F59
- idle jet
450
50



Adjustments



Vacuum damper return device (max):
– 85HFCA
9.0 mm
– 85HFDA
8.0 mm
- all others
7.5mm
Installing the bimetal spring cover:
– 85HFCA, DA, HA, MA
by tag 85HFGA and NA
– 85HFGA and NA
3 mm from support
float level
7.5 - 8.5 mm

Carburetor Weber 2V TLD



First chamber
Second chamber
Mixing chamber diameter
23
25
Main fuel jet:
- Manual Transmission
115
157
- Automatic transmission
112
157
Air jet:
- Manual Transmission
175
145
- Automatic transmission
210
145
emulsion tube
F114
F3
idle speed:
- Manual Transmission
850±25 rpm
- Automatic transmission
875±25 rpm
Fast idle speed
1800±50 rpm
Fuel level in float chamber
29.0±0.5mm
CO content
1,0 ± 0,25%

Fuel injection systems



Type
Bosch
fuel pump type
electric rotary
Fuel pump outlet pressure
greater than 5 bar at 12 V without flow
System pressure
2.5 bar

Tightening torques



Inlet pipeline - ONS
17 - 21 Nm
Intake Manifold - V6:
– I stage
4 – 8 Nm
– II stage
8 – 15 Nm
– III stage
15 – 21 Nm
– IV stage
21 – 25 Nm
– V stage (after verification)
21 – 25 Nm
Pressure chamber to intake manifold (V6)
7 – 10 Nm
An exhaust manifold:
- HE IS WITH
21 – 25 Nm
– V6
25 – 30 Nm
Mechanical pump bolts
14 – 18 Nm
Fuel pipe to injection pressure regulator:
- HE IS WITH
15 – 20 Nm
– V6
10 – 12 Nm
Pressure Regulator Base Nut:
- HE IS WITH
20 – 25 Nm
– V6
15 – 20 Nm
Fuel line bolts (HE IS WITH)
9 – 11 Nm
front exhaust flange nuts
35 – 40 Nm
Clips and collars
38 – 45 Nm







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