Maintenance card

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Service must be carried out every 15,000 km or at least once a year. Under severe operating conditions such as city and short distance driving, frequent mountain driving, trailer towing and dusty road conditions, maintenance should be carried out accordingly more frequently. Work on positions not marked with a sign. are carried out during maintenance every 15,000 km, and for positions marked with the sign (*) carried out additionally during maintenance every 30,000 km.

Engine



Engine: change oil, change oil filter.

Diesel engine: remove water from the fuel filter.

Cooling and heating systems: check fluid level, check antifreeze concentration. Visual check of tightness and external contamination of the radiator.

Exhaust system: Check for damage.

Engine: visual inspection of the lubrication system for leaks.

V-belt: check tension and condition of all belts, adjust if necessary

Perform exhaust gas content check (idle speed check, pollutant emission check, fault code memory interrogation) - at the service station.

* ONS engine: Retighten the intake manifold with the prescribed torque.

* Adjust valve clearances (not required for DOHC engines and all engines built since 9/94).

* V6 engine up to 8/94: Tighten the fastening at the head on the intake side with the prescribed torque.

* Diesel engine: replace the fuel filter.

* Gasoline engine: replace spark plugs (for engines manufactured from 9/94, only change every 45,000 km).

* Air conditioning system: check filling.

Gearbox, final drive



* Manual transmission: check and, if necessary, correct the oil level.


* Automatic transmission: check the oil level, lubricate the shift mechanism drive.

* Rear axle: check and if necessary correct the oil level.

* Vehicle with all-wheel drive: check the oil level in the transfer case and front axle final drive.

* Universal joint covers: check for leaks and damage.

Front axle and steering



* Tie Rod Ends: check for gaps and tightness, check dust caps.

* Ball joints, check dust caps.

* Steering: check bellows for leaks and damage.

* Power steering: check the fluid level in the compensation tank.

* Front and rear axle: Visually inspect axle parts for damage.

Body, interior



Replaceable cabin fine filter element: replace

Seat belts: Check for damage.

* Doors: check door stops, locking wedges / lock cams for correct operation and lubricate.

* Hood of the engine compartment / luggage compartment: check the correct operation and lubricate the locks.

* Anti-corrosion protection of the underbody: check.

* Air conditioning system: clean drains for condensed water.

Body: Check paintwork for damage.

Brakes, tires, wheels



Brake pads: Check the thickness of the brake pads.

Tire set: check tread height and tire pressure; check tires for wear and damage (including spare wheel).

* Brake system: Check lines, hoses, brake cylinders and connections for leaks and damage. Check brake fluid level.

* Wheel nuts: Tighten the wheel nuts to 100 Nm.

Electrical system



All current consumers: check operation.

Lighting system: check, if necessary, adjust the angle of the headlight beam.


Beep: check.

Wipers: Check the rubber bands on the wiper blades for wear.

* Window washer system: check the operation, check the correct position of the nozzles, top up the liquid level.

* Battery: check voltage and electrolyte level.

Body



Paintwork, anti-corrosion protection of the bottom, preservation of cavities: check and restore if necessary.

* Door hinges and locking strips: Lubricate.

* Seat belts: Check for damage, replace if necessary.

In addition, the following work must be done:



Every 3 years or 45.000 km



* Air filter: replace the replacement filter element (replace more frequently if dusty).

* Automatic transmission: adjust the brake band.

* ONS engine: Check intake air heating system.

* ONS engine: replace the crankcase ventilation valve.

Every 3 years



* Brake fluid: change.

* Coolant: replace.

Attention: The maintenance coolant replacement is not required if the cooling system was last filled with a mixture of FORD-Super Plus 4 antifreeze and water.


Every 90.000 km



* Petrol engines: replace the fuel filter.







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