Removal and installation of the engine

Engine Mount Holders

Withdrawal

1. Disconnect and remove the battery. Remove the hood.

2. Remove the air filter and plug the intake manifold air inlet.

3. Drain the coolant from the cooling system (see subsection 4.2.11.5.1) and remove the radiator together with the holder.

4. Disconnect the vehicle interior heater lines.

5. Disconnect fuel hoses.

6. Disconnect the electrical wires from the engine.

7. Disconnect the front exhaust pipe from the exhaust manifold.

8. Remove the auxiliary steering pump without disconnecting the pipes from it, and hang it from the wing.

9. Disconnect the accelerator pedal cable from the fuel pump.

10. Remove starter.

11. Unscrew the bolts securing the suspension brackets from the engine and support the timing system under the clutch housing.

12. Unscrew the bolts connecting the engine to the gearbox.

13. Attach the cable to the lifting brackets at the front and rear of the cylinder head.

14. Using a hoist, move the engine forward and disconnect it from the transmission, and then lift the engine up and remove it from the engine compartment of the vehicle.

Installation

1. Install the engine in the engine compartment and check that it is correctly installed in relation to the gearbox.

2. Tighten the bolts connecting the engine to the gearbox, and then the bolts of the engine mount holders.

3. Connect the cooling system hoses and fill it with the appropriate fluid.

4. Connect the accelerator pedal cable to the fuel pump and adjust its tension.

5. Connect fuel hoses and bleed air from fuel system.

6. Install and connect the battery; install the air filter and hood.

7. Start the engine and check its operation.