Specifications of the brake system

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From November 1988, all versions can be equipped with an anti-lock braking system.

Service brake with anti-lock system is actuated hydraulically by a dual-circuit brake master cylinder (tandem type) and additionally hydraulic auxiliary device.

The hydraulic circuits of the front right and left brakes are separated and controlled by the master brake cylinder. Rear brakes (in system "Y") controlled by a hydraulic auxiliary device.

The hand brake is actuated mechanically (rope), is characterized by automatic elimination of the gap and acts on the mechanisms of the rear brakes.

Front brakes



Front disc brakes. They use ventilated discs as well as single piston floating calipers.

Caliper



Brand and type: Ford 2L 232. Piston diameter: 60 mm.

Disk



Outer diameter: 240 mm.

Thickness:
  • nominal: 24 mm;
  • nominal allowable: 22 mm.

Maximum disc runout: 0.15 mm.

Brake pads



Last brand and type: Ferodo 343 25 FF. Nominal thickness: 18 mm.

Nominal allowable thickness: determined by erasing the groove on the surface of the brake pad.

Rear brakes



Rear disc brakes. They are equipped with full discs, as well as single-piston floating calipers.

Caliper



Brand and type: Ford L2 9024. Piston diameter: 43 mm.

Disk



Outer diameter: 252.7 mm.

Thickness:
  • nominal: 10.1 mm;
  • nominal allowable: 8.9 mm.

Maximum disc runout: 0.15 mm.

Brake pads



Brand and type of pads: DON 8106/1. Nominal thickness: 13.5 mm.

Nominal Allowable Thickness: Determined by erasing the groove on the surface of the brake pad.


Drive system



The system actuating the service brake is hydraulic, contains a dual-circuit brake master cylinder and a hydraulic auxiliary device, as well as an anti-lock system.

Brand: ABS Teves. Electronic control device: Teves.

Wheel speed sensor resistance: 0.8-1.4 ohm.

Control pressure: 4–9 MPa.

Brake fluid



Quantity: 1.4 dm3.

Type: Ford SAM 6C 9103 A brake fluid.

Replacement frequency: every 60,000 km or every two years.

Tightening torques



Fastening of an arm of a support of a forward brake
65 – 75 Nm
Mounting the front brake caliper to the bracket
31 – 35 Nm
Rear brake caliper holder mounting
51 – 61 Nm
Mounting the rear brake caliper to the holder
51 – 61 Nm
Fastening the hydraulic control unit to the front bulkhead
41 – 51 Nm
Fastening the hydraulic accumulator to the brake cylinder
34 - 46 Nm
Brake cylinder mount
70 – 90 Nm
Connector fixing (Banjo) high pressure pipelines
16 - 24 Nm
Fastening of the holder of a tank of a brake liquid
40 – 60 Nm

Wheel speed sensor mounting

85 – 110 Nm








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