Type A manual transmission
Manual transmission case type A and B
1 - front of the crankcase, 2 - rear of the crankcase, 3 - clutch release bearing guide, 4 - cover, 5 - cover gasket
The gearbox has three shafts, a classic design with four synchronized forward gears and a non-synchronized reverse gear. The shift lever is on the floor.
Three versions of the manual four-speed gearbox can be used in cars:
- type A gearbox, in which the clutch housing is integral with the gearbox housing;
- type B gearbox, in which the clutch housing is integral or bolted to the gearbox housing;
- type C gearbox in which the clutch housing is bolted to the gearbox housing.
Usage
Engine | 1.3 dm3 | 1.6 dm3 | 1.6 in.3 economical | 2.0 dm3 |
Type A gearbox | X | X | ||
Type B gearbox | D | X | ||
Gearbox Tips C | X | X | X |
Х – standard equipment;
D - additional equipment of a car with a combi-type body.
Identification
Under one of the bolts securing the rear gearbox housing is a plate on which the designation of the gearbox version is embossed.
Adjustment data
The axial play of the output shaft bearing in the rear gearbox housing must be zero; it is adjustable by the thickness of the thrust washer.
Type A and B gearboxes
The thickness of the bearing thrust washers in the rear gearbox housing:
- 0.0679 - 0.0689 mm
- 0.0691 - 0.0701 mm
- 0.0703 - 0.0713 mm
- 0.0715 - 0.0724 mm
- 0.0725 - 0.0736 mm
- 0.0738 - 0.0748 mm
- 0.0750 - 0.0760 mm
Thickness of bearing thrust washers on output shaft:
- 0.059 - 0.061 mm
- 0.061 - 0.062 mm
- 0.062 - 0.064 mm
- 0.064 - 0.065 mm
- 0.065 - 0.067 mm
The thickness of the bearing thrust washers on the input shaft:
- 0.0504 - 0.0524 mm
- 0.0528 - 0.0548 mm
- 0.0552 - 0.0571 mm
- 0.0575 - 0.0591 mm
Type C gearbox
Thickness of the bearing thrust washers on the output shaft at the rear of the gearbox:
- 0.0726 - 0.0736 mm
- 0.0715 - 0.0725 mm
- 0.0703 - 0.0713 mm
- 0.0691 - 0.0701 mm
- 0.0676 - 0.0690 mm
- 0.0667 - 0.0675 mm
- 0.0655 - 0.0665 mm
Thickness of the output shaft bearing thrust washers on the output shaft:
- 0.0702 - 0.0712 mm
- 0.0714 - 0.0724 mm
- 0.0726 - 0.0736 mm
- 0.0738 - 0.0748 mm
- 0.0750 - 0.0760 mm
- 0.0762 - 0.0772 mm
- 0.0774 - 0.0784 mm
- 0.0786 - 0.0796 mm
Gear ratios
Broadcast | Gear ratio | Final drive ratio | Full gear ratio |
Gearbox type A1 | |||
1 | 3,66 | 3,77 | 13,80 |
2 | 2,18 | 8,22 | |
3 | 1,43 | 5,35 | |
4 | 1,00 | 3,77 | |
Reverse | 4,24 | 15,95 | |
Gearbox type A2 | |||
1 | 3,34 | 3,62 | 12,09 |
2 | 1,99 | 7,20 | |
3 | 1,42 | 5,14 | |
4 | 1,00 | 3,62 | |
Reverse | 3,87 | 14,01 | |
Type B gearbox | |||
1 | 3,65 | 3,38 | 12,34 |
2 | 1,97 | 6,66 | |
3 | 1,37 | 4,63 | |
4 | 1,00 | 3,38 | |
Reverse | 3,66 | 12,37 |
Type C gearbox
Broadcast | Gear ratio | Full gear ratio | |||
With the gear ratio of the main gear | |||||
3,14 | 3,62 | 3,77 | 3,92 | ||
1 | 3,58 | 11,24 | 12,96 | 13,50 | 14,03 |
2 | 2,01 | 6,31 | 7,28 | 7,58 | 7,88 |
3 | 1,40 | 4,40 | 5,07 | 5,28 | 5,49 |
4 | 1,00 | 3,14 | 3,62 | 3,77 | 3,92 |
Reverse | 3,32 | 10,42 | 12,02 | 12,52 | 13,01 |
Lubricant
Oil quantity | |
- gearbox type A | 0.98 dm |
- gearbox type B | 1.46 in.3 |
– gearbox type C | 1.25 dm3 |
Type | gear oil SAE 80 Ford SQM 2 C 9008 A |
Tightening torques
Clutch housing to engine block | 40 – 51 Nm |
Clutch housing to front of gearbox housing | 70 – 90 Nm |
Cardan shaft to gearbox secondary shaft | 57 - 67 Nm |
Metal-rubber connector to the cross member of the gearbox suspension | 16 – 20 Nm |
Metal-rubber connector to the gearbox housing | 50 – 57 Nm |
Crossbar to body | 20 – 25 Nm |
Rear to front of gearbox housing | 45 - 49 Nm |
Cover to the front of the gearbox housing | |
- gear boxes type A and B | 9 – 11 Nm |
– gearbox type C | 21 – 25 Nm |
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