Transmission specifications (4-speed)

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Type A manual transmission





Manual transmission case type A and B





1 - front of the crankcase, 2 - rear of the crankcase, 3 - clutch release bearing guide, 4 - cover, 5 - cover gasket


The gearbox has three shafts, a classic design with four synchronized forward gears and a non-synchronized reverse gear. The shift lever is on the floor.

Three versions of the manual four-speed gearbox can be used in cars:
  • type A gearbox, in which the clutch housing is integral with the gearbox housing;
  • type B gearbox, in which the clutch housing is integral or bolted to the gearbox housing;
  • type C gearbox in which the clutch housing is bolted to the gearbox housing.

Usage



Engine
1.3 dm3
1.6 dm3
1.6 in.3 economical
2.0 dm3
Type A gearbox
X
X
Type B gearbox
D
X
Gearbox Tips C
X
X
X



Х – standard equipment;
D - additional equipment of a car with a combi-type body.


Identification



Under one of the bolts securing the rear gearbox housing is a plate on which the designation of the gearbox version is embossed.

Adjustment data



The axial play of the output shaft bearing in the rear gearbox housing must be zero; it is adjustable by the thickness of the thrust washer.

Type A and B gearboxes



The thickness of the bearing thrust washers in the rear gearbox housing:
  • 0.0679 - 0.0689 mm
  • 0.0691 - 0.0701 mm
  • 0.0703 - 0.0713 mm
  • 0.0715 - 0.0724 mm
  • 0.0725 - 0.0736 mm
  • 0.0738 - 0.0748 mm
  • 0.0750 - 0.0760 mm

Thickness of bearing thrust washers on output shaft:
  • 0.059 - 0.061 mm
  • 0.061 - 0.062 mm
  • 0.062 - 0.064 mm
  • 0.064 - 0.065 mm
  • 0.065 - 0.067 mm

The thickness of the bearing thrust washers on the input shaft:
  • 0.0504 - 0.0524 mm
  • 0.0528 - 0.0548 mm
  • 0.0552 - 0.0571 mm
  • 0.0575 - 0.0591 mm

Type C gearbox



Thickness of the bearing thrust washers on the output shaft at the rear of the gearbox:
  • 0.0726 - 0.0736 mm
  • 0.0715 - 0.0725 mm
  • 0.0703 - 0.0713 mm
  • 0.0691 - 0.0701 mm
  • 0.0676 - 0.0690 mm
  • 0.0667 - 0.0675 mm
  • 0.0655 - 0.0665 mm

Thickness of the output shaft bearing thrust washers on the output shaft:
  • 0.0702 - 0.0712 mm
  • 0.0714 - 0.0724 mm
  • 0.0726 - 0.0736 mm
  • 0.0738 - 0.0748 mm
  • 0.0750 - 0.0760 mm
  • 0.0762 - 0.0772 mm
  • 0.0774 - 0.0784 mm
  • 0.0786 - 0.0796 mm

Gear ratios



Broadcast
Gear ratio
Final drive ratio
Full gear ratio
Gearbox type A1
1
3,66

3,77

13,80
2
2,18
8,22
3
1,43
5,35
4
1,00
3,77
Reverse
4,24
15,95
Gearbox type A2
1
3,34

3,62

12,09
2
1,99
7,20
3
1,42
5,14
4
1,00
3,62
Reverse
3,87
14,01
Type B gearbox
1
3,65

3,38

12,34
2
1,97
6,66
3
1,37
4,63
4
1,00
3,38
Reverse
3,66
12,37



Type C gearbox



Broadcast
Gear ratio
Full gear ratio
With the gear ratio of the main gear
3,14
3,62
3,77
3,92
1
3,58
11,24
12,96
13,50
14,03
2
2,01
6,31
7,28
7,58
7,88
3
1,40
4,40
5,07
5,28
5,49
4
1,00
3,14
3,62
3,77
3,92
Reverse
3,32
10,42
12,02
12,52
13,01

Lubricant



Oil quantity
- gearbox type A
0.98 dm
- gearbox type B
1.46 in.3
– gearbox type C
1.25 dm3
Type
gear oil SAE 80 Ford SQM 2 C 9008 A

Tightening torques



Clutch housing to engine block
40 – 51 Nm
Clutch housing to front of gearbox housing
70 – 90 Nm
Cardan shaft to gearbox secondary shaft
57 - 67 Nm
Metal-rubber connector to the cross member of the gearbox suspension
16 – 20 Nm
Metal-rubber connector to the gearbox housing
50 – 57 Nm
Crossbar to body
20 – 25 Nm
Rear to front of gearbox housing
45 - 49 Nm
Cover to the front of the gearbox housing
- gear boxes type A and B
9 – 11 Nm
– gearbox type C
21 – 25 Nm







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